Modeling the microstructural evolution during constrained sintering

A numerical model able to simulate solid-state constrained sintering is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element model (FEM) for calculating stresses on a microstructural level. The microstructural response to the local stress as well as the FEM calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of a sample constrained by a rigid substrate is simulated. The constrained sintering results in a larger number of pores near the substrate, as well as anisotropic sintering shrinkage, with significantly enhanced strain in the central upper part of the sample surface, and minimal strain at the edges near the substrate. All these features have also previously been observed experimentally.Comment: 9 pages, 7 figure

Procedure for analysis of nickel-cadmium cell materials

Quality control procedures include analyses on electrolyte, active materials, and separators for nickel cadmium cell materials. Tests range from the visual/mechanical inspection of cells to gas sampling, electrolyte extract, electrochemical tests, and physical measurements

Aqueous ZrO 2 and YSZ colloidal systems through microwave assisted hydrothermal synthesis

In this paper, the formation of ZrO2 and yttria-stabilised-zirconia (YSZ) aqueous colloidal systems via microwave assisted hydrothermal synthesis is studied. Microwave synthesis allows a fast screening of the influence of different parameters such as time and temperature. The temperature varied from 140 degrees C up to 180 degrees C and the used reaction time varied from 5 min up to 1 h. The synthesised zirconia nanoparticles have a particle size of 50 nm confirmed by TEM. A H-1 NMR (nuclear magnetic resonance) study helped to understand the stabilization mechanism of the synthesised particles. By the addition of ytrrium ions into the zirconia colloidal solution, YSZ could be formed via an additional thermal treatment. Hereby, the samples are heated up to 400 degrees C for 1 h. YSZ colloidal solutions are synthesised by making use of complexing agents such as nitrilotriacetic acid, ethylenediaminetetraacetic acid and citric acid to control the hydrolysis and condensation of both ions to avoid non-stoichiometric phases. The ratio of Zr/Y in the particles is quantified by XRF. The amorphous structure of those particles necessitates an additional thermal treatment up to 600 degrees C during 1 h in order to obtain crystalline YSZ

Ceria-Based Dual-Phase Membranes for High-Temperature Carbon Dioxide Separation: Effect of Iron Doping and Pore Generation with MgO Template

Dual-phase membranes for high-temperature carbon dioxide separation have emerged as promising technology to mitigate anthropogenic greenhouse gases emissions, especially as a pre- and post-combustion separation technique in coal burning power plants. To implement these membranes industrially, the carbon dioxide permeability must be improved. In this study, Ce0.8Sm0.2O2−δ (SDC) and Ce0.8Sm0.19Fe0.01O2−δ (FSDC) ceramic powders were used to form the skeleton in dual-phase membranes. The use of MgO as an environmentally friendly pore generator allows control over the membrane porosity and microstructure in order to compare the effect of the membrane’s ceramic phase. The ceramic powders and the resulting membranes were characterized using ICP-OES, HSM, gravimetric analysis, SEM/EDX, and XRD, and the carbon dioxide flux density was quantified using a high-temperature membrane permeation setup. The carbon dioxide permeability slightly increases with the addition of iron in the FSDC membranes compared to the SDC membranes mainly due to the reported scavenging effect of iron with the siliceous impurities, with an additional potential contribution of an increased crystallite size due to viscous flow sintering. The increased permeability of the FSDC system and the proper microstructure control by MgO can be further extended to optimize carbon dioxide permeability in this membrane system.DFG, 414044773, Open Access Publizieren 2019 - 2020 / Technische Universität Berli

Modeling of air flow through sinter mix bed

The present work relates the flow of air through a packed sinter mix bed to the pressure drop using the Ergun’s Equation. The velocity of air infiltration across the sinter mix charged into a pot was measured at different suction pressures. The parameters, void fraction and equivalent spherical diameter were calculated using the pressure drop and air velocity relationship. These have been interpreted in terms of the process variables vis-à-vis the mix permeability The validity of the Ergun’s equation was checked while comparing the observed pressure drop with the computed one obtained by fitting the above parameters in the equations

Viscous sintering of unimodal and bimodal cylindrical packings with shrinking pores

Published versio

Medium-frequency electrical resistance sintering of oxidized C.P. iron powder

Commercially pure (C.P.) iron powders with a deliberate high degree of oxidation were consolidated by medium-frequency electrical resistance sintering (MF-ERS). This is a consolidation technique where pressure, and heat coming from a low-voltage and high-intensity electrical current, are simultaneously applied to a powder mass. In this work, the achieved densification rate is interpreted according to a qualitative microscopic model, based on the compacts global porosity and electrical resistance evolution. The effect of current intensity and sintering time on compacts was studied on the basis of micrographs revealing the porosity distribution inside the sintered compact. The microstructural characteristics of compacts consolidated by the traditional cold-press and furnace-sinter powder metallurgy route are compared with results of MF-ERS consolidation. The goodness of MF-ERS versus the problems of conventional sintering when working with oxidized powders is analyzed. The electrical consolidation can obtain higher densifications than the traditional route under non-reducing atmospheres.Ministerio de Economía y Competitividad DPI2015-69550-C2-1-PMinisterio de Economía y Competitividad DPI2015-69550-C2-2-

Fundamentals of Iron Ore Sintering

The process of sinter making originated from a need to make use of fines generated in mines and in ore bene-fiCiation plants. With the development of sintering technology, a sintering plant has become a tremendous success for providing a phenomenal increase in prod-uctivity and saving in coke rate to the blast furnace. The technology of sinter making has undergone radical changes both in operation and process throughout the world. High competitiveness amongst the iron and steel industries has forced the operators to radically modify their operat-ion in several fronts including the raw material preparat-ion through sintering. In this regard It is essential to understand the sintering fundamentals

Electrophoretic deposition of gradated oxidation resistant coatings on tantalum-10 tungsten alloy

Material selection and electrophoretic deposition studies of high temperature oxidation resistant coatings on tantalum-10 tungsten allo