Speckle techniques for determining stresses in moving objects

Laser speckle interferometry is a relatively new experimental technique which shows promise of alleviating many difficult problems in experimental mechanics. The method utilizes simple high-resolution photographs of the surface which is illuminated by coherent light. The result is a real-time or permanently stored whole-field record of interference fringes which yields a map of displacements in the object. In this thesis, the time-average theory using the Fourier transform is developed to present the application of this technique to measurement of in-plane displacement induced by the vibration of an object

Optical strain measuring techniques for high temperature tensile testing

A number of optical techniques used for the analysis of in-plane displacements or strains are reviewed. The application would be for the high temperature, approximately 1430 C (2600 F), tensile testing of ceramic composites in an oxidizing atmosphere. General descriptions of the various techniques and specifics such as gauge lengths and sensitivities are noted. Also, possible problems with the use of each method in the given application are discussed

Digital Laser Speckle Image Correlation

This thesis examines the feasibility of combining Digital Image Correlation (DIC) with laser speckle based methods to form a new hybrid deformation measurement method called Digital Laser Speckle Image Correlation (DilSIC). Consequently, this method does not require any sample preparation and allows for the measurement of displacement of micro structures in addition to large displacements. In this technique, a coherent 30mW-632nm laser beam is expanded with 40X lens and then illuminated on the target surface to produce a fine, homogenous laser speckle pattern. Images were captured before and after deformation due to external load and the whole field displacement and strain were determined by the DIC method. This technique could measure displacement less than 30-μm with high accuracy when a 120mm × 80mm area of the surface was inspected. Up to 10% strain was measured by this technique with high accuracy during the whole range. Eventually the sub-surface crack was located successfully, which is a revolutionary achievement in NDT optical methods. This method was tested in different material, with different roughness. Aluminum sheet and rubber material were used mostly. This method could broaden the capability of displacement measurement and subsurface crack detection in wide range of materials

Errors in shearography measurements due to the creep of the PZT shearing actuator

Shearography is a modern optical interferometric measurement technique. It uses interferometric properties of coherent laser light to measure deformation gradients on the μm/m level. In the most common shearography setups, the ones employing Michelson interferometer, the deformation gradients in both x- and y-direction can be identified by setting angles on the shearing mirror. One of the mechanisms for setting the desired shearing angles in the Michelson interferometer is using the PZT actuators. This paper will reveal that the time-dependent creep behaviour of the PZT actuators is a major source of measurement errors. Measurements at long time spans suffer severely from this creep behaviour. Even for short time spans, which are typical for shearographic experiments, the creep behaviour of the PZT shear actuator induces considerable deviation in the measured response. In this paper the mechanism and the effect of the PZT creep is explored and demonstrated with measurements. For long time-span measurements in shearography, noise is a limiting factor. Thus, the time-dependent evolution of noise is considered in this paper, with particular interest in the influence of the external vibrations. Measurements with and without the external vibration isolation are conducted and the difference between the two setups is analyzed. At the end of the paper some recommendations are given for minimizing and correcting the here studied time-dependent effects

A New Versatile Electronic Speckle Pattern Interferometer For Vibration Measurements

Electronic speckle pattern interferometry (ESPI) has been widely used for vibration amplitude and phase measurements. Conventional ESPI systems are bulk and expensive and need careful alignment of all the optical components which is a time consuming task. To overcome these problems alternative compact ESPI systems were developed using fibre-optical components or holographic optical elements (HOEs). The fibre-optic based ESPI systems suffer from random phase fluctuations induced by environmental temperature changes. Hence HOEs can be used as more powerful alternative optical elements to design ESPI systems. The time average ESPI method is widely used for vibration studies. The time average method combined with phase stepping can be used for automatic vibration measurements. Using this technique higher vibration amplitudes cannot be measured because fringe patterns follow Bessel function intensity distribution. To overcome this problem an alternative technique can be used by modulating the phase of the reference beam in an unbalanced interferometer. This thesis reports a novel ESPI system for vibration measurements by combining use of holographic optical elements (HOEs) and optical path length modulation (reference beam phase modulation). The optical path length modulation is implemented using laser diode wavelength (frequency) modulation. Different HOE based ESPI systems are reported in this thesis using either a single HOE or dual HOE. This thesis examines performance of different HOE based ESPI systems that are sensitive to out-of-plane displacement components using laser diodes operating either in the near infrared or visible electromagnetic spectrum. Vibration modes of a circular metal plate clamped at the edges of a loud speaker and a circular metal plate driven by a piezoelectric actuator (PZT) were studied using a single RHOE based ESPI system and a hybrid (transmission HOE with a partially reflecting mirror) HOE based ESPI system respectively using a near infrared laser diode (763nm). Optical path length modulation technique was implemented using a laser diode operating in visible electromagnetic spectrum (658nm). Vibration mode patterns of a circular metal plate driven by a PZT actuator were obtained using both single RHOE and dual HOE based ESPI systems. Using optical path length modulation technique in a dual HOE based ESPI system detailed phase and amplitude maps of a circular metal plate driven by a PZT actuator are obtained. The dual HOE based ESPI system was also used for measuring roations of a circular metal plate mounted on a mirror mount. In conclusion we have developed a compact HOE based ESPI system to conduct vibration measurements. A few potential future developments are also suggested at the end of the thesis

Sensors for ceramic components in advanced propulsion systems: Summary of literature survey and concept analysis, task 3 report

The results of a literature survey and concept analysis related to sensing techniques for measuring of surface temperature, strain, and heat flux for (non-specific) ceramic materials exposed to elevated temperatures (to 2200 K) are summarized. Concepts capable of functioning in a gas turbine hot section environment are favored but others are reviewed also. Recommendation are made for sensor development in each of the three areas

Dynamic digital shearography for on-board robotic non-destructive testing of wind turbine blades

Structural integrity plays a critical role in development of infrastructural construction and support facilities. During the lifespan of most large-scale equipment, condition monitoring and periodic inspection is indispensable for ensuring structural health and evaluation of service condition. Wind turbine blades are the most important component of wind turbines and demands regular inspection to detect defects, which often occur underneath a blade surface. Current methods used to inspect wind turbine blades include to send NDT operators to climb the tower for on-site inspection of the blades’ surface or to dismantle the blades for inspection on the ground. These approaches are time-consuming, costly and pose risks of injury to human inspectors. Thus, it is necessary to develop a technological method for wind turbine blade on-site inspection of wind turbine blades. Digital shearography based on laser interferometry has demonstrated its prominent capability for inspecting composite material which is the main material used in the construction of wind turbine blades. Shearography is a ramification of holography interferometry and is more efficient to be used as a non-destructive testing (NDT) technique owing to its improved robustness and sensitivity to surface displacement. Robotic climbers, on the other hand, have recently drawn significant interest in NDT applications to replace human inspectors in extreme conditions. Thus, this thesis presents investigations into the development of a robotic NDT method using digital shearography for on-site inspection of wind turbine blades. The development of the shearography unit with correlation fringe pattern acquisition and the integration of this unit with the robotic climber adhering to wind turbine blades using vacuum generators are described in this thesis. The successful conduction of the indoor and outdoor trails for the integrated system verifies that shearography holds the ability to be used as an NDT tool for on-site wind turbine blade inspection, and that the climbing robot is able to access most areas of a wind turbine blade and stabilise itself to remove the impact on the shearography of the high frequencies from the climber’s vacuum motor and the low frequencies from the blade swing. Temporal phase shift shearography, and the fast phase map acquisition methods with less steps are evaluated in the thesis. Experiments are performed in lab with phase maps obtained using different algorithms. Apart from the conventional 4 steps and 3 steps phase shift algorithms, the modified 4+1 and 3+1 temporal phase shifting algorithms are developed for more suitability of semi-dynamic inspection by firstly calculating the correlation fringes and followed by the phase map calculations. The results of these modified methods are compared with the conventional 4 steps and 3 steps methods and are shown with equal qualities. Moreover, the reduced steps of phase shifting, i.e., 2+1 phase shifting methods are conducted for semi-dynamic phase map acquisition. It is found that the temporal phase shifting methods are not suitable for dynamic wind turbine blade inspection, however, the fast semi-dynamic temporal phase shift algorithms are able to produce phase maps with lower clarity. Pixelated spatial phase shift shearography is developed to remedy the limitation of temporal phase shift techniques. It adopts a micro-polarization sensor in the complementary metal oxide semiconductor (CMOS) camera, two linear polarizers, and a quarter waveplate as a new arrangement of optical path to replace the piezoelectric transducer stepper as the phase stepper. Three algorithms are introduced based on this novel developed system. Additionally, the site of view is enlarged for upgrading of the system. The development of the pixelated spatial phase shift shearography has mitigated the static processing limitation on temporal phase shift shearography, which caters for the demands of on-site NDT operation. At the same time, it remedies the current real-time shearography system which is not able to produce phase distributions for further quantitative analysis. The new developed pixelated spatial phase shift shearography system is thus more suitable for WTB on board inspection than both conventional and less-steps temporal phase shift shearography system. The field of view enlargement optimisation in the new developed spatial phase shift system indirectly reduces the distance for the inspection process and meanwhile enlarges the site of view, which consequently reduces the weight and structural complexity of the robotic-shearography integration system. The research addresses and resolves the difficulty of on-board wind turbine blade inspection with a novel robotic NDT approach using digital shearography. The approach is significant for real world industrial applications. Moreover, through the temporal and spatial phase shift evaluation, the research proves the feasibility of dynamically obtaining phase maps by the shearography system for further quantitative analysis without using temporal phase shift devices

Analysis of error functions in speckle shearing interferometry

Electronic Speckle Pattern Shearing Interferometry (ESPSI) or shearography has successfully been used in NDT for slope (δw/δx and/or δw/δy) measurement while strain measurement (δu/δx, δv/δy, δu/δy and δv/δx) is still under investigation This method is well accepted in industrial applications especially in the aerospace industry. Demand of this method is increasing due to complexity of the test materials and objects. ESPSI has successfully performed in NOT only for qualitative measurement whilst quantitative measurement is the current aim of many manufacturers. Industrial use of such equipment is being completed without considering the errors arising from numerous sources, including wavefront divergence. The majority of commercial systems are operated with diverging object illumination wavefronts without considering the curvature of the object illumination wavefront or the object geometry, when calculating the interferometer fringe function and quantifying data. This thesis reports the novel approach in quantified maximum phase change difference analysis for derivative out-of-plane (OOP) and in-plane (IP) cases that propagate from the divergent illumination wavefront compared to collimated illumination. [Continues.

A high temperature testing system for ceramic composites

Ceramic composites are presently being developed for high temperature use in heat engine and space power system applications. The operating temperature range is expected to be 1090 to 1650 C (2000 F to 3000 F). Very little material data is available at these temperatures and, therefore, it is desirable to thoroughly characterize the basic unidirectional fiber reinforced ceramic composite. This includes testing mainly for mechanical material properties at high temperatures. The proper conduct of such characterization tests requires the development of a tensile testing system includes unique gripping, heating, and strain measuring devices which require special considerations. The system also requires an optimized specimen shape. The purpose of this paper is to review various techniques for measuring displacements or strains, preferably at elevated temperatures. Due to current equipment limitations it is assumed that the specimen is to be tested at a temperature of 1430 C (2600F) in an oxidizing atmosphere. For the most part, previous high temperature material characterization tests, such as flexure and tensile tests, have been performed in inert atmospheres. Due to the harsh environment in which the ceramic specimen is to be tested, many conventional strain measuring techniques can not be applied. Initially a brief description of the more commonly used mechanical strain measuring techniques is given. Major advantages and disadvantages with their application to high temperature tensile testing of ceramic composites are discussed. Next, a general overview is given for various optical techniques. Advantages and disadvantages which are common to these techniques are noted. The optical methods for measuring strain or displacement are categorized into two sections. These include real-time techniques. Finally, an optical technique which offers optimum performance with the high temperature tensile testing of ceramic composites is recommended

A compact laser shearography system for on-site robotic inspection of wind turbine blades

Shearography is an optical technique in the field of non-destructive evaluation (NDE) of various materials. Its main advantages are that it is non-contact type and can cover a large area in a single inspection. As a result, although it has been widely acknowledged as an effective technique particularly for NDE of composite materials to detect subsurface defects such as delamination, disbond, cracks and impact damages, the use of shearography for on-site inspection of wind turbine blades (WTBs) has not been reported. This is due to wind causing structural vibration in the WTB. The solution in this paper is to make the shearography sit on the WTB during inspection when the WTB is parked, so that the relative motion between the shearography and the WTB is minimized within the tolerance of the shearography system. The ultimate goal of the solution is to enable a robot assisted shearography system to inspect the WTB on-site. This paper presents the research work on a new shearography design for integration with a robotic climber for on-site WTB inspection. The approach is tested and evaluated in experimental settings, and comparative assessment of the approach with other robotic NDE techniques is carried out. The results demonstrate the potential benefits and suitability of the approach for on-site robotic inspection of WTBs