Sensorless control for limp-home mode of EV applications

PhD ThesisOver the past decade research into electric vehicles’ (EVs) safety, reliability and availability has become a hot topic and has attracted a lot of attention in the literature. Inevitably these key areas require further study and improvement. One of the challenges EVs face is speed/position sensor failure due to vibration and harsh environments. Wires connecting the sensor to the motor controller have a high likelihood of breakage. Loss of signals from the speed/position sensor will bring the EV to halt mode. Speed sensor failure at a busy roundabout or on a high speed motorway can have serious consequences and put the lives of drivers and passengers in great danger. This thesis aims to tackle the aforementioned issues by proposing several novel sensorless schemes based on Model Reference Adaptive Systems (MRAS) suitable for limp-home mode of EV applications. The estimated speed from these schemes is used for the rotor flux position estimation. The estimated rotor flux position is employed for sensorless torque-controlled drive (TCD) based on indirect rotor field oriented control (IRFOC). The capabilities of the proposed schemes have been evaluated and compared to the conventional back-Electromotive Force MRAS (back-EMF MRAS) scheme using simulation environment and a test bench setup. The new schemes have also been tested on electric golf buggies. The results presented for the proposed schemes show that utilising these schemes provide a reliable and smooth sensorless operation during vehicle test-drive starting from standstill and over a wide range of speeds, including the field weakening region. Employing these new schemes for sensorless TCD in limp-home mode of EV applications increases safety, reliability and availability of EVs

Disturbance Suppression in PMSM Drives Physical Investigation, Algorithm Design and Implementation

The work of this Ph.D. focuses on the investigation of advanced control algorithms for the control of constant and periodic disturbances in Permanent Magnet Synchronous Machines (PMSMs), with the discussion of different methods for improving their negative influence on the machine current and the torque produced at the shaft. The discussion of the disturbances from a control perspective starts with the study of the parameter uncertainties effect on the dynamical performances of the current control and after the detailed analysis in the frequency domain, simple methods for improving the state-of-art decoupling network are given and validated on the testbench. Thanks to the feature of the introduced estimator, the transient behavior of the proposed strategy results in a consistent fast and precise performance. The control scheme allows to avoid the implementation of anti-windup mechanisms in the current control, making the overall controller less sensitive to parameter mismatch. Further, due to the low computational burden, the algorithm is suitable for low cost hardware. Subsequently, the more complex issue of periodic disturbances has been deeply investigated. The theoretical model proposed is validated by comparing the real measured torque with an estimation based on the recovered disturbance affecting the observed voltages and currents. The results are clearly acceptable and further, the experimental validation stresses out the fact that few terms have a predominant role in producing the harmonic disturbances, compared to the others. This consideration lets develop two strategies for suppressing the different harmonic orders present in the machine torque at low-speed operation. One strategy relies on on-line adaptive policies, where the estimated information is passed through a sequence of optimization algorithms with different objectives. In this context, hints on the guaranteed stability are also provided in order to confirm the practical feasibility of the algorithm. The other strategy is based on the off-line generation of some pre-determined functions, limiting the on-line burden to the computation of look-up tables. Both methods brought satisfactory results during the experimental validation, confirming the validity of our approximations made on the original complex model. Although the hardware testbed setup limited the opportunity to validate the methodologies at low speed, this represents a realistic scenario, in fact at higher speed the artificial injection of harmonics within the machine current becomes challenging due to the high electrical rotational speed and it brings more negative effects, in terms of losses and audible noise than benefits on the shaft stress, in fact, the machine inertia acts as a natural filter for the high frequencies harmonics. In summary, it can be said that the research work on advanced control algorithms for the disturbance suppression in PMSM drives has produced affordable and reliable methodologies, which can be of practical implementation for various industrial drives

Electric Vehicle Efficient Power and Propulsion Systems

Vehicle electrification has been identified as one of the main technology trends in this second decade of the 21st century. Nearly 10% of global car sales in 2021 were electric, and this figure would be 50% by 2030 to reduce the oil import dependency and transport emissions in line with countries’ climate goals. This book addresses the efficient power and propulsion systems which cover essential topics for research and development on EVs, HEVs and fuel cell electric vehicles (FCEV), including: Energy storage systems (battery, fuel cell, supercapacitors, and their hybrid systems); Power electronics devices and converters; Electric machine drive control, optimization, and design; Energy system advanced management methods Primarily intended for professionals and advanced students who are working on EV/HEV/FCEV power and propulsion systems, this edited book surveys state of the art novel control/optimization techniques for different components, as well as for vehicle as a whole system. New readers may also find valuable information on the structure and methodologies in such an interdisciplinary field. Contributed by experienced authors from different research laboratory around the world, these 11 chapters provide balanced materials from theorical background to methodologies and practical implementation to deal with various issues of this challenging technology. This reprint encourages researchers working in this field to stay actualized on the latest developments on electric vehicle efficient power and propulsion systems, for road and rail, both manned and unmanned vehicles

Advances in Intelligent Vehicle Control

This book is a printed edition of the Special Issue Advances in Intelligent Vehicle Control that was published in the journal Sensors. It presents a collection of eleven papers that covers a range of topics, such as the development of intelligent control algorithms for active safety systems, smart sensors, and intelligent and efficient driving. The contributions presented in these papers can serve as useful tools for researchers who are interested in new vehicle technology and in the improvement of vehicle control systems