A permutation flowshop model with time-lags and waiting time preferences of the patients

The permutation flowshop is a widely applied scheduling model. In many real-world applications of this model, a minimum and maximum time-lag must be considered between consecutive operations. We can apply this model to healthcare systems in which the minimum time-lag could be the transfer times, while the maximum time-lag could refer to the number of hours patients must wait. We have modeled a MILP and a constraint programming model and solved them using CPLEX to find exact solutions. Solution times for both methods are presented. We proposed two metaheuristic algorithms based on genetic algorithm and solved and compared them with each other. A sensitivity of analysis of how a change in minimum and maximum time-lags can impact waiting time and Cmax of the patients is performed. Results suggest that constraint programming is a more efficient method to find exact solutions and changes in the values of minimum and maximum time-lags can impact waiting times of the patients and Cmax significantly

Permutation flow shops with exact time lags to minimise maximum lateness

International audienceIn this paper we investigate the m-machine permutation flow shop scheduling problem where exact time lags are defined between consecutive operations of every job. This generic model can be used for the study and analysis of various real situations that may arise, for instance, in the food-producing, pharmaceutical and steel industries. The objective is to minimise the maximum lateness. We study polynomial special cases and provide a dominance relation. We derive lower and upper bounds that are integrated in a branch-and-bound procedure to solve the problem. Three branching schemes are proposed and compared. We perform a computational analysis to evaluate the efficiency of the developed method

Switched max-plus linear-dual inequalities for makespan minimization: the case study of an industrial bakery shop

In this paper, an industrial bakery shop is modeled by switched max-plus linear-dual inequalities (SLDIs). SLDIs are timed discrete event systems suitable for describing flow shops with time-window constraints and switching operating modes, where each mode corresponds to a job type. We consider the scheduling problem of minimizing the makespan of the shop, and we show that the application of methods based on the max-plus algebra leads to a faster solution compared to standard techniques. The results of the paper are general, in the sense that they can be applied to any permutation flow shop with time-window constraints.Comment: conference, 3 figures. Some typos in the Appendix and Introduction correcte

Heuristics and metaheuristics for heavily constrained hybrid flowshop problems

Due to the current trends in business as the necessity to have a large catalogue of products, orders that increase in frequency but not in size, globalisation and a market that is increasingly competitive, the production sector faces an ever harder economical environment. All this raises the need for production scheduling with maximum efficiency and effectiveness. The first scientific publications on production scheduling appeared more than half a century ago. However, many authors have recognised a gap between the literature and the industrial problems. Most of the research concentrates on optimisation problems that are actually a very simplified version of reality. This allows for the use of sophisticated approaches and guarantees in many cases that optimal solutions are obtained. Yet, the exclusion of real-world restrictions harms the applicability of those methods. What the industry needs are systems for optimised production scheduling that adjust exactly to the conditions in the production plant and that generates good solutions in very little time. This is exactly the objective in this thesis, that is, to treat more realistic scheduling problems and to help closing the gap between the literature and practice. The considered scheduling problem is called the hybrid flowshop problem, which consists in a set of jobs that flow through a number of production stages. At each of the stages, one of the machines that belong to the stage is visited. A series of restriction is considered that include the possibility to skip stages, non-eligible machines, precedence constraints, positive and negative time lags and sequence dependent setup times. In the literature, such a large number of restrictions has not been considered simultaneously before. Briefly, in this thesis a very realistic production scheduling problem is studied. Various optimisation methods are presented for the described scheduling problem. A mixed integer programming model is proposed, in order to obtaiUrlings ., T. (2010). Heuristics and metaheuristics for heavily constrained hybrid flowshop problems [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/8439Palanci

A computationally efficient Branch-and-Bound algorithm for the permutation flow-shop scheduling problem

International audienceIn this work we propose an efficient branch-and-bound (B&B) algorithm for the permutation flow-shop problem (PFSP) with makespan objective. We present a new node decomposition scheme that combines dynamic branching and lower bound refinement strategies in a computationally efficient way. To alleviate the computational burden of the two-machine bound used in the refinement stage, we propose an online learning-inspired mechanism to predict promising couples of bottleneck machines. The algorithm offers multiple choices for branching and bounding operators and can explore the search tree either sequentially or in parallel on multi-core CPUs. In order to empirically determine the most efficient combination of these components, a series of computational experiments with 600 benchmark instances is performed. A main insight is that the problem size, aswell as interactions between branching and bounding operators substantially modify the trade-off between the computational requirements of a lower bound and the achieved tree size reduction. Moreover, we demonstrate that parallel tree search is a key ingredient for the resolution of largeproblem instances, as strong super-linear speedups can be observed. An overall evaluation using two well-known benchmarks indicates that the proposed approach is superior to previously published B&B algorithms. For the first benchmark we report the exact resolution – within less than20 minutes – of two instances defined by 500 jobs and 20 machines that remained open for more than 25 years, and for the second a total of 89 improved best-known upper bounds, including proofs of optimality for 74 of them

Aproximações heurísticas para um problema de escalonamento do tipo flexible job-shop

Mestrado em Engenharia e Gestão IndustrialEste trabalho aborda um novo tipo de problema de escalonamento que pode ser encontrado em várias aplicações do mundo-real, principalmente na indústria transformadora. Em relação à configuração do shop floor, o problema pode ser classificado como flexible job-shop, onde os trabalhos podem ter diferentes rotas ao longo dos recursos e as suas operações têm um conjunto de recursos onde podem ser realizadas. Outras características de processamento abordadas são: datas possíveis de início, restrições de precedência (entre operações de um mesmo trabalho ou entre diferentes trabalhos), capacidade dos recursos (incluindo paragens, alterações na capacidade e capacidade infinita) e tempos de setup (que podem ser dependentes ou independentes da sequência). O objetivo é minimizar o número total de trabalhos atrasados. Para resolver o novo problema de escalonamento proposto um modelo de programação linear inteira mista é apresentado e novas abordagens heurísticas são propostas. Duas heurísticas construtivas, cinco heurísticas de melhoramento e duas metaheurísticas são propostas. As heurísticas construtivas são baseadas em regras de ordenação simples, onde as principais diferenças entre elas dizem respeito às regras de ordenação utilizadas e à forma de atribuir os recursos às operações. Os métodos são designados de job-by-job (JBJ), operation-by-operation (OBO) e resource-by-resource (RBR). Dentro das heurísticas de melhoramento, a reassign e a external exchange visam alterar a atribuição dos recursos, a internal exchange e a swap pretendem alterar a sequência de operações e a reinsert-reassign é focada em mudar, simultaneamente, ambas as partes. Algumas das heurísticas propostas são usadas em metaheurísticas, nomeadamente a greedy randomized adaptive search procedure (GRASP) e a iterated local search (ILS). Para avaliar estas abordagens, é proposto um novo conjunto de instâncias adaptadas de problemas de escalonamento gerais do tipo flexible job-shop. De todos os métodos, o que apresenta os melhores resultados é o ILS-OBO obtendo melhores valores médios de gaps em tempos médios inferiores a 3 minutos.This work addresses a new type of scheduling problem which can be found in several real-world applications, mostly in manufacturing. Regarding shop floor configuration, the problem can be classified as flexible job-shop, where jobs can have different routes passing through resources and their operations have a set of eligible resources in which they can be performed. The processing characteristics addressed are release dates, precedence constraints (either between operations of the same job or between different jobs), resources capacity (including downtimes, changes in capacity, and infinite capacity), and setup times, which can be sequence-dependent or sequence-independent. The objective is to minimise the total number of tardy jobs. To tackle the newly proposed flexible job-shop scheduling problem (FJSP), a mixed integer linear programming model (MILP) is presented and new heuristic approaches are put forward. Three constructive heuristics, five improvement heuristics, and two metaheuristics are proposed. The constructive heuristics are based on simple dispatching rules, where the main differences among them concern the used dispatching rules and the way resources are assigned. The methods are named job-by-job (JBJ), operation-by-operation (OBO) and resource-by-resource (RBR). Within improvement heuristics, reassign and external exchange aim to change the resources assignment, internal exchange and swap intend changing the operations sequence, and reinsert-reassign is focused in simultaneously changing both parts. Some of the proposed heuristics are used within metaheuristic frameworks, namely greedy randomized adaptive search procedure (GRASP) and iterative local search (ILS). In order to evaluate these approaches, a new set of benchmark instances adapted from the general FJSP is proposed. Out of all methods, the one which shows the best average results is ILS-OBO obtaining the best average gap values in average times lower than 3 minutes

Lot streaming in flow shops

Ankara : The Deparment of Industrial Engineering and the Institute of Engineering and Sciences of Bilkent Univ., 1994.Thesis (Master's) -- Bilkent University, 1994.Includes bibliographical references.Lot streaming is permitting partial transfer of processed portions of a job to downstream machines, thus allowing ovelapping operations. The primary motivation is to improve the measures of performance by the quick movement of work in the shop. In this thesis, we study various forms of the lot streaming problem in flow shops to derive the characteristics of optimal solutions. We first analyze single job lot streaming problems, then extend the results to multi-job problems. When there is a single job, the lot streaming problem is to find the best transfer batch sizes that optimizes the given criterion. We consider three different measures of performance, job, sublot and item completion time criteria. We derive a closed form solution for a special case of job completion time criterion. Under sublot completion time criterion, when the first machine has the largest processing time, we show that partial transfers of equal size are optimal. We propose two polynomial time algorithms for the problem in which only two transfer batches are permitted between each consecutive machines for sublot and item completion time criteria. In multi-job lot streaming problems, the sequencing and lot streaming decisions must be considered simultaneously. For multi-job problems we investigate the hierarchical application of lot streaming and sequencing decisions.Topaloğlu, EnginM.S