A novel ensemble clustering for operational transients classification with application to a nuclear power plant turbine

International audienceThe objective of the present work is to develop a novel approach for combining in an ensemble multiple base clusterings of operational transients of industrial equipment, when the number of clusters in the final consensus clustering is unknown. A measure of pairwise similarity is used to quantify the co-association matrix that describes the similarity among the different base clusterings. Then, a Spectral Clustering technique of literature, embedding the unsupervised K-Means algorithm, is applied to the co-association matrix for finding the optimum number of clusters of the final consensus clustering, based on Silhouette validity index calculation. The proposed approach is developed with reference to an artificial case study, properly designed to mimic the signal trend behavior of a Nuclear Power Plant (NPP) turbine during shutdown. The results of the artificial case have been compared with those achieved by a state-of-art approach, known as Cluster-based Similarity Partitioning and Serial Graph Partitioning and Fill-reducing Matrix Ordering Algorithms (CSPA-METIS). The comparison shows that the proposed approach is able to identify a final consensus clustering that classifies the transients with better accuracy and robustness compared to the CSPA-METIS approach. The approach is, then, validated on an industrial case concerning 149 shutdown transients of a NPP turbine

Ensemble clustering for fault diagnosis in industrial plants

International audienceIn this paper, we propose an unsupervised ensemble clustering approach for fault diagnosis in industrial plants. The basic idea is to combine multiple base clusterings of operational transients of industrial equipment, when the number of clusters in the final ensemble clustering (P*) is unknown. In practice, a Cluster-based Similarity Partitioning Algorithm (CSPA) is employed to quantify the co-association matrix that describes the similarity among the different base clusterings and, then, a Spectral Clustering technique embedding an unsupervised K-Means algorithm is used to find the optimum number of clusters of P* based on Silhouette validity index calculation. The identified clusters allow distinguishing different operational behaviors of the equipment. The proposed approach is verified with respect to an artificial case study representative of the signal trend behavior of an industrial equipment during shut-down operations. The obtained results have been compared with those achieved by a state-of-art approach, known as Cluster-based Similarity Partitioning and Serial Graph Partitioning and Fill-reducing Matrix Ordering Algorithms (CSPA-METIS): the results show that the novel approach is able to identify the final ensemble clustering with a lower misclassification rate than the CSPA-METIS approach

Koneoppimiskehys petrokemianteollisuuden sovelluksille

Machine learning has many potentially useful applications in process industry, for example in process monitoring and control. Continuously accumulating process data and the recent development in software and hardware that enable more advanced machine learning, are fulfilling the prerequisites of developing and deploying process automation integrated machine learning applications which improve existing functionalities or even implement artificial intelligence. In this master's thesis, a framework is designed and implemented on a proof-of-concept level, to enable easy acquisition of process data to be used with modern machine learning libraries, and to also enable scalable online deployment of the trained models. The literature part of the thesis concentrates on studying the current state and approaches for digital advisory systems for process operators, as a potential application to be developed on the machine learning framework. The literature study shows that the approaches for process operators' decision support tools have shifted from rule-based and knowledge-based methods to machine learning. However, no standard methods can be concluded, and most of the use cases are quite application-specific. In the developed machine learning framework, both commercial software and open source components with permissive licenses are used. Data is acquired over OPC UA and then processed in Python, which is currently almost the de facto standard language in data analytics. Microservice architecture with containerization is used in the online deployment, and in a qualitative evaluation, it proved to be a versatile and functional solution.Koneoppimisella voidaan osoittaa olevan useita hyödyllisiä käyttökohteita prosessiteollisuudessa, esimerkiksi prosessinohjaukseen liittyvissä sovelluksissa. Jatkuvasti kerääntyvä prosessidata ja toisaalta koneoppimiseen soveltuvien ohjelmistojen sekä myös laitteistojen viimeaikainen kehitys johtavat tilanteeseen, jossa prosessiautomaatioon liitettyjen koneoppimissovellusten avulla on mahdollista parantaa nykyisiä toiminnallisuuksia tai jopa toteuttaa tekoälysovelluksia. Tässä diplomityössä suunniteltiin ja toteutettiin prototyypin tasolla koneoppimiskehys, jonka avulla on helppo käyttää prosessidataa yhdessä nykyaikaisten koneoppimiskirjastojen kanssa. Kehys mahdollistaa myös koneopittujen mallien skaalautuvan käyttöönoton. Diplomityön kirjallisuusosa keskittyy prosessioperaattoreille tarkoitettujen digitaalisten avustajajärjestelmien nykytilaan ja toteutustapoihin, avustajajärjestelmän tai sen päätöstukijärjestelmän ollessa yksi mahdollinen koneoppimiskehyksen päälle rakennettava ohjelma. Kirjallisuustutkimuksen mukaan prosessioperaattorin päätöstukijärjestelmien taustalla olevat menetelmät ovat yhä useammin koneoppimiseen perustuvia, aiempien sääntö- ja tietämyskantoihin perustuvien menetelmien sijasta. Selkeitä yhdenmukaisia lähestymistapoja ei kuitenkaan ole helposti pääteltävissä kirjallisuuden perusteella. Lisäksi useimmat tapausesimerkit ovat sovellettavissa vain kyseisissä erikoistapauksissa. Kehitetyssä koneoppimiskehyksessä on käytetty sekä kaupallisia että avoimen lähdekoodin komponentteja. Prosessidata haetaan OPC UA -protokollan avulla, ja sitä on mahdollista käsitellä Python-kielellä, josta on muodostunut lähes de facto -standardi data-analytiikassa. Kehyksen käyttöönottokomponentit perustuvat mikropalveluarkkitehtuuriin ja konttiteknologiaan, jotka osoittautuivat laadullisessa testauksessa monipuoliseksi ja toimivaksi toteutustavaksi

Development of a Methodology for Condition-Based Maintenance in a Large-Scale Application Field

This paper describes a methodology, developed by the authors, for condition monitoring and diagnostics of several critical components in the large-scale applications with machines. For industry, the main target of condition monitoring is to prevent the machine stopping suddenly and thus avoid economic losses due to lack of production. Once the target is reached at a local level, usually through an R&D project, the extension to a large-scale market gives rise to new goals, such as low computational costs for analysis, easily interpretable results by local technicians, collection of data from worldwide machine installations, and the development of historical datasets to improve methodology, etc. This paper details an approach to condition monitoring, developed together with a multinational corporation, that covers all the critical points mentioned above

Deep learning techniques for in-core perturbation identification and localization of time-series nuclear plant measurements

The research conducted has been made possible through funding from the Euratom research and training programme 2014-2018 under grant agreement No 754316 for the “CORe Monitoring Techniques And EXperimental Validation And Demonstration (CORTEX)” Horizon 2020 project, 2017-2021.Peer reviewedPublisher PD

Railway bridge structural health monitoring and fault detection: state-of-the-art methods and future challenges

Railway importance in the transportation industry is increasing continuously, due to the growing demand of both passenger travel and transportation of goods. However, more than 35% of the 300,000 railway bridges across Europe are over 100-years old, and their reliability directly impacts the reliability of the railway network. This increased demand may lead to higher risk associated with their unexpected failures, resulting safety hazards to passengers and increased whole life cycle cost of the asset. Consequently, one of the most important aspects of evaluation of the reliability of the overall railway transport system is bridge structural health monitoring, which can monitor the health state of the bridge by allowing an early detection of failures. Therefore, a fast, safe and cost-effective recovery of the optimal health state of the bridge, where the levels of element degradation or failure are maintained efficiently, can be achieved. In this article, after an introduction to the desired features of structural health monitoring, a review of the most commonly adopted bridge fault detection methods is presented. Mainly, the analysis focuses on model-based finite element updating strategies, non-model-based (data-driven) fault detection methods, such as artificial neural network, and Bayesian belief network–based structural health monitoring methods. A comparative study, which aims to discuss and compare the performance of the reviewed types of structural health monitoring methods, is then presented by analysing a short-span steel structure of a railway bridge. Opportunities and future challenges of the fault detection methods of railway bridges are highlighted