FPGA technology in process tomography

The aims of this paper are to provide a review of the process tomography applications employing field programmable gate arrays (FPGA) and to understand current FPGA related researches, in order to seek for the possibility to applied FPGA technology in an ultrasonic process tomography system. FPGA allows users to implement complete systems on a programmable chip, meanwhile, five main benefits of applying the FPGA technology are performance, time to market, cost, reliability, and long-term maintenance. These advantages definitely could help in the revolution of process tomography, especially for ultrasonic process tomography and electrical process tomography. Future work is focused on the ultrasonic process tomography for chemical process column investigation using FPGA for the aspects of low cost, high speed and reconstructed image quality

Design of Crude Palm Oil Monitoring System using Electrical Capacitance Tomography: A Conceptual Framework

In Crude Palm Oil (CPO) milling operations, the oil flow that has gone through separation process must be tested for its purity as wastes (e.g. palm oil mill effluent, water, sludge) tend to get carried along the process pipeline. At present, this procedure usually takes up to 5 days as samples of the flow needed to be verified biologically for its composition. Electrical Capacitance Tomography (ECT) systems that are able to provide the cross-sectional images of a closed content has proven the possibility of monitoring the composition of CPO flow in online manner. ECT systems are also able to provide other crucial flow information such as its velocity and flow regime that could help in controlling the processes. In this paper, a brief literature review of existing ECT systems are presented, then a conceptual design for developing an ECT system for visualizing and measuring CPO flow are presented along with the decision process of choosing suitable technique and hardware types for the new ECT system for CPO monitoring. A preliminary simulation study of the capability of the designed system to reconstruct images of water-oil flow phantoms is also presented. The simulation results show that the designed system is capable of reconstructing phantom images with error lower than 30 %

Study and design of an ultrasonic flow tomographic front-end multi level measurement system

With the rapid evolution of electro-acoustical technology, ultrasonic tomography has made considerable progress in industry. An ultrasonic tomography system provides non-invasive and non-intrusive flow visualisation that enhances the understanding of fluid flow processes. The function of ultrasonic tomography is to continuously monitor the dynamics of liquid flow without interrupting the flow. The ultrasonic tomography technique is fully supported by a front-end hardware system. The front end is defined as all the hardware circuitries, including the ultrasonic transducer up to the Analogue-to-Digital Convertors (ADCs), even though the primary focus is the analogue signal processing components. We present here the challenges and trade-offs in the implementation of a front-end system by first explaining the basic operation of such a system, and then indicating what particular performance parameters are needed to ensure optimal system operation. Based on the results from our research studies, we propose an improved front-end multi-level solution that is more accurate than previous solutions and provides real-time measurement capability

Development of Non-Invasive Ultrasonic Measuring System for Monitoring Multiphase Flow in Liquid Media within Composite Pipeline

Process of conveying liquid substance via the pipeline is the most common practice of transferring the liquid from one point to another point. Composite pipeline is becoming an option for liquid conveying purposed (instead of PVC, acrylic or metal) for its durability, longer lifetime and non-corrosive material in comparison with current pipeline. In order to ensure, the conveying process has a smooth flow rate without particle or bubble disturbance that could hinder good process flow, non-invasive monitoring system is always required. The ultrasonic measuring system is one of the monitoring options that could be applied. With proper designed for transmitting and conditioning circuitry, 300 kHz ultrasonic frequencies are found as the optimal frequency needed to penetrate across the composite pipeline with full of liquid. The ultrasonic sensor response is being successfully differentiated between full flow (no material blockage) and with bulk material blockage (dry and wet sand)

Assessing the Viability of Complex Electrical Impedance Tomography (EIT) with a Spatially Distributed Sensor Array for Imaging of River Bed Morphology: a Proof of Concept (Study)

This report was produced as part of a NERC funded ‘Connect A’ project to establish a new collaborative partnership between the University of Worcester (UW) and Q-par Angus Ltd. The project aim was to assess the potential of using complex Electrical Impedance Tomography (EIT) to image river bed morphology. An assessment of the viability of sensors inserted vertically into the channel margins to provide real-time or near real-time monitoring of bed morphology is reported. Funding has enabled UW to carry out a literature review of the use of EIT and existing methods used for river bed surveys, and outline the requirements of potential end-users. Q-par Angus has led technical developments and assessed the viability of EIT for this purpose. EIT is one of a suite of tomographic imaging techniques and has already been used as an imaging tool for medical analysis, industrial processing and geophysical site survey work. The method uses electrodes placed on the margins or boundary of the entity being imaged, and a current is applied to some and measured on the remaining ones. Tomographic reconstruction uses algorithms to estimate the distribution of conductivity within the object and produce an image of this distribution from impedance measurements. The advantages of the use of EIT lie with the inherent simplicity, low cost and portability of the hardware, the high speed of data acquisition for real-time or near real-time monitoring, robust sensors, and the object being monitored is done so in a non-invasive manner. The need for sophisticated image reconstruction algorithms, and providing images with adequate spatial resolution are key challenges. A literature review of the use of EIT suggests that to date, despite its many other applications, to the best of our knowledge only one study has utilised EIT for river survey work (Sambuelli et al 2002). The Sambuelli (2002) study supported the notion that EIT may provide an innovative way of describing river bed morphology in a cost effective way. However this study used an invasive sensor array, and therefore the potential for using EIT in a non-invasive way in a river environment is still to be tested. A review of existing methods to monitor river bed morphology indicates that a plethora of techniques have been applied by a range of disciplines including fluvial geomorphology, ecology and engineering. However, none provide non-invasive, low costs assessments in real-time or near real-time. Therefore, EIT has the potential to meet the requirements of end users that no existing technique can accomplish. Work led by Q-par Angus Ltd. has assessed the technical requirements of the proposed approach, including probe design and deployment, sensor array parameters, data acquisition, image reconstruction and test procedure. Consequently, the success of this collaboration, literature review, identification of the proposed approach and potential applications of this technique have encouraged the authors to seek further funding to test, develop and market this approach through the development of a new environmental sensor

Charge-Coupled Device Based on an Optical Tomography System for Monitoring Multiphase Flow

Tomography is a method to capture a cross sectional image based on the data obtained by sensors, distributed around the periphery of the analyzed system. Optical tomography is one of the tomography methods which are non-invasive and non-intrusive system, consisting of emitter with detectors. Combinations of Charge-Coupled Device and low intensity laser diode are used in this research. Experiments on air bubbles detecting in non-flowing crystal clear water are conducted. Cross-sectional image of two phase flow; air and liquid are captured using this optical hardware construction and the information on air diameter, shape and path are observed using LabVIEW programming