Multistage adaptive noise cancellation and multi-dimensional signal processing for ultrasonic nondestructive evaluation

Ultrasonic signal processing presents several challenges with respect to both noise removal and interpretation. The interference of unwanted reflections from material grain structure can render the data extremely noisy and mask the detection of small flaws. It is therefore imperative to separate the flaw reflections from grain noise. The interpretation or classification of ultrasonic signals in general is relatively difficult due to the complexity of the physical process and similarity of signals from various classes of reflectors;Adaptive noise cancellation techniques are ideally suited for reducing spatially varying noise due to the grain structure of material in ultrasonic nondestructive evaluation. In this research, a multi-stage adaptive noise cancellation (MANC) scheme is proposed for reducing spatially varying grain noise and enhancing flaw detection in ultrasonic signals. The overall scheme is based on the use of an adaptive least mean square error (LMSE) filter with primary and reference signals derived from two adjacent positions of the transducers. Since grain noise is generally uncorrelated, in contrast to the correlated flaw echoes, adaptive filtering algorithms exploit the correlation properties of signals in a C-scan image to enhance the signal-to-noise ratio (SNR) of the output signal;A neural network-based signal classification system is proposed for the interpretation of ultrasonic signals obtained from inspection of welds, where signals have to be classified as resulting from porosity, slag, lack of fusion, or cracks in the weld region. Standard techniques rely on differences in individual A-scans to classify the signals. This thesis investigates the need for investigating signal features that incorporate the effects of beam spread and echo dynamics. Such effects call for data interpretation schemes that include a neighborhood of A-scans carrying information about a reflector. Several ultrasonic signal features based on the information in a two-dimensional array of ultrasonic waveforms, ranging from the estimation of statistical characteristics of signals to two and three-dimensional transform-based methods, are evaluated. A two-dimensional scan of ultrasonic testing is also represented in the form of images (B- and B\u27-scans). Multidimensional signal and image-processing algorithms are used to analyze the images. Two and three-dimensional Fourier transforms are applied to ultrasonic data that are inherently three-dimensional in nature (2 spatial and 1 time). A variety of transform-based features are then utilized for obtaining the final classification

A novel approach to the classification of ultrasonic NDE signals

Ultrasonic inspection methods are widely used for detecting flaws in materials. The signal analysis step plays a crucial part in the data interpretation process. A number of signal processing methods have been proposed to classify ultrasonic flaw signals. One of the more popular methods involves the extraction of an appropriate set of features followed by the use of a neural network for the classification of the signals in the feature space. This thesis describes an alternative approach which uses the least mean square (LMS) method to determine the coordinates of the ultrasonic probe followed by the use of a synthetic aperture focusing technique (SAFT). The method is employed for classifying nondestructive evaluation (NDE) signals from steam generator tubes in a nuclear power plant. The movement of the probe inside the tube is modeled using spherical and cylindrical coordinate systems. The mean square error (MSE) between the model prediction and the experimentally measured distance between the probe and the tube wall is minimized using the steepest descent algorithm to obtain estimates of the probe canting angle and its location. The information is used in conjunction with the synthetic aperture focusing technique to estimate the location of the ultrasonic reflector. An alternate approach employing a model based deconvolution has been described to facilitate comparison of results. The method uses the space alternating generalized expectation maximization (SAGE) algorithm in conjunction with the Newton-Raphson method to estimate the time of flight. Results using these schemes for the classification of ultrasonic signals from cracks and deposits within steam generator tubes are presented

Intelligent Feature Extraction, Data Fusion and Detection of Concrete Bridge Cracks: Current Development and Challenges

As a common appearance defect of concrete bridges, cracks are important indices for bridge structure health assessment. Although there has been much research on crack identification, research on the evolution mechanism of bridge cracks is still far from practical applications. In this paper, the state-of-the-art research on intelligent theories and methodologies for intelligent feature extraction, data fusion and crack detection based on data-driven approaches is comprehensively reviewed. The research is discussed from three aspects: the feature extraction level of the multimodal parameters of bridge cracks, the description level and the diagnosis level of the bridge crack damage states. We focus on previous research concerning the quantitative characterization problems of multimodal parameters of bridge cracks and their implementation in crack identification, while highlighting some of their major drawbacks. In addition, the current challenges and potential future research directions are discussed.Comment: Published at Intelligence & Robotics; Its copyright belongs to author

Deep learning in automated ultrasonic NDE -- developments, axioms and opportunities

The analysis of ultrasonic NDE data has traditionally been addressed by a trained operator manually interpreting data with the support of rudimentary automation tools. Recently, many demonstrations of deep learning (DL) techniques that address individual NDE tasks (data pre-processing, defect detection, defect characterisation, and property measurement) have started to emerge in the research community. These methods have the potential to offer high flexibility, efficiency, and accuracy subject to the availability of sufficient training data. Moreover, they enable the automation of complex processes that span one or more NDE steps (e.g. detection, characterisation, and sizing). There is, however, a lack of consensus on the direction and requirements that these new methods should follow. These elements are critical to help achieve automation of ultrasonic NDE driven by artificial intelligence such that the research community, industry, and regulatory bodies embrace it. This paper reviews the state-of-the-art of autonomous ultrasonic NDE enabled by DL methodologies. The review is organised by the NDE tasks that are addressed by means of DL approaches. Key remaining challenges for each task are noted. Basic axiomatic principles for DL methods in NDE are identified based on the literature review, relevant international regulations, and current industrial needs. By placing DL methods in the context of general NDE automation levels, this paper aims to provide a roadmap for future research and development in the area.Comment: Accepted version to be published in NDT & E Internationa

Damage identification in structural health monitoring: a brief review from its implementation to the Use of data-driven applications

The damage identification process provides relevant information about the current state of a structure under inspection, and it can be approached from two different points of view. The first approach uses data-driven algorithms, which are usually associated with the collection of data using sensors. Data are subsequently processed and analyzed. The second approach uses models to analyze information about the structure. In the latter case, the overall performance of the approach is associated with the accuracy of the model and the information that is used to define it. Although both approaches are widely used, data-driven algorithms are preferred in most cases because they afford the ability to analyze data acquired from sensors and to provide a real-time solution for decision making; however, these approaches involve high-performance processors due to the high computational cost. As a contribution to the researchers working with data-driven algorithms and applications, this work presents a brief review of data-driven algorithms for damage identification in structural health-monitoring applications. This review covers damage detection, localization, classification, extension, and prognosis, as well as the development of smart structures. The literature is systematically reviewed according to the natural steps of a structural health-monitoring system. This review also includes information on the types of sensors used as well as on the development of data-driven algorithms for damage identification.Peer ReviewedPostprint (published version

Smart FRP Composite Sandwich Bridge Decks in Cold Regions

INE/AUTC 12.0