Optimization strategies for the integrated management of perishable supply chains: A literature review

Purpose: The main purpose of this article is to systematically review the papers published in the period 2005-2020 about the integration of production, inventory and distribution activities in perishable supply chains. Design/methodology/approach: The proposed research methodology is based on several steps. First, database and keywords are selected, with the aim to search and collect the main papers, dealing with the integration of production, inventory, distribution activities in perishable supply chains. Then, a bibliometric analysis is carried out, to detect: the main publishing sources, the chronological distribution, the most used keywords, the featured authors, about the selected papers. A five-dimension classification framework is proposed to carry out a content analysis, where the papers of the literature review are classified and discussed, according to: supply chain structure, objective, perishability type, solution approach, approach validation. Findings: Interest in the application of optimization models for integrated decision-making along perishable supply chains is strongly growing. Integrating multiple stages of the supply chain into a single framework is complex, especially when referring to perishable products. The vast majority of the problems addressed are then NP-Hard. Only a limited quantity of the selected papers aims to solve real-life case studies. There is a need for further research, which is capable of modeling and quantitatively improving existing supply chains. The potentials of Industry 4.0 are currently little explored. Originality/value: Based on the analysis of the papers published, this article outlines the current state of the art on the optimization strategies for the integrated management of perishable supply chains, which are very complex to be managed. Research trends and gaps are discussed, future challenges are presentedPeer Reviewe

Modeling of Biological Intelligence for SCM System Optimization

This article summarizes some methods from biological intelligence for modeling and optimization of supply chain management (SCM) systems, including genetic algorithms, evolutionary programming, differential evolution, swarm intelligence, artificial immune, and other biological intelligence related methods. An SCM system is adaptive, dynamic, open self-organizing, which is maintained by flows of information, materials, goods, funds, and energy. Traditional methods for modeling and optimizing complex SCM systems require huge amounts of computing resources, and biological intelligence-based solutions can often provide valuable alternatives for efficiently solving problems. The paper summarizes the recent related methods for the design and optimization of SCM systems, which covers the most widely used genetic algorithms and other evolutionary algorithms

Production Scheduling in Integrated Steel Manufacturing

Steel manufacturing is both energy and capital intensive, and it includes multiple production stages, such as iron-making, steelmaking, and rolling. This dissertation investigates the order schedule coordination problem in a multi-stage manufacturing context. A mixed-integer linear programming model is proposed to generate operational (up to the minute) schedules for the steelmaking and rolling stages simultaneously. The proposed multi-stage scheduling model in integrated steel manufacturing can provide a broader view of the cost impact on the individual stages. It also extends the current order scheduling literature in steel manufacturing from a single-stage focus to the coordinated multi-stage focus. Experiments are introduced to study the impact of problem size (number of order batches), order due time and demand pattern on solution performance. Preliminary results from small data instances are reported. A novel heuristic algorithm, Wind Driven Algorithm (WDO), is explained in detail, and numerical parameter study is presented. Another well-known and effective heuristic approach based on Particle Swarm Optimization (PSO) is used as a benchmark for performance comparison. Both algorithms are implemented to solve the scheduling model. Results show that WDO outperforms PSO for the proposed model on solving large sample data instances. Novel contributions and future research areas are highlighted in the conclusion

Shared Mobility Optimization in Large Scale Transportation Networks: Methodology and Applications

abstract: Optimization of on-demand transportation systems and ride-sharing services involves solving a class of complex vehicle routing problems with pickup and delivery with time windows (VRPPDTW). Previous research has made a number of important contributions to the challenging pickup and delivery problem along different formulation or solution approaches. However, there are a number of modeling and algorithmic challenges for a large-scale deployment of a vehicle routing and scheduling algorithm, especially for regional networks with various road capacity and traffic delay constraints on freeway bottlenecks and signal timing on urban streets. The main thrust of this research is constructing hyper-networks to implicitly impose complicated constraints of a vehicle routing problem (VRP) into the model within the network construction. This research introduces a new methodology based on hyper-networks to solve the very important vehicle routing problem for the case of generic ride-sharing problem. Then, the idea of hyper-networks is applied for (1) solving the pickup and delivery problem with synchronized transfers, (2) computing resource hyper-prisms for sustainable transportation planning in the field of time-geography, and (3) providing an integrated framework that fully captures the interactions between supply and demand dimensions of travel to model the implications of advanced technologies and mobility services on traveler behavior.Dissertation/ThesisDoctoral Dissertation Civil, Environmental and Sustainable Engineering 201

Effects of distribution planning systems on the cost of delivery in unique make-to-order manufacturing

This thesis investigates the effects of simulation through the use of a distribution planning system (DPS) on distribution costs in the setting of unique make-to-order manufacturers (UMTO). In doing so, the German kitchen furniture industry (GKFI) serves as an example and supplier of primary data. On the basis of a detailed market analysis this thesis will demonstrate that this industry, which mostly works with its own vehicles for transport, is in urgent need of innovative logistics strategies. Within the scope of an investigation into the current practical and theoretical use of DPS, it will become apparent that most known DPS are based on the application of given or set delivery tour constraints. Those constraints are often not questioned in practice and in theory nor even attempted to be omitted, but are accepted in day-to-day operation. This paper applies a different approach. In the context of this research, a practically applied DPS is used supportively for the removal of time window constraints (TWC) in UMTO delivery. The same DPS is used in ceteris paribus condition for the re-routing of deliveries and hereby supports the findings regarding the costliness of TWC. From this experiment emerges an overall cost saving of 50.9% and a 43.5% reduction of kilometres travelled. The applied experimental research methodology and the significance of the resulting savings deliver the opportunity to analyse the removal of delivery time window restrictions as one of many constraints in distribution logistics. The economic results of this thesis may become the basis of discussion for further research based on the applied methodology. From a practical point of view, the contributions to new knowledge are the cost savings versus the change of demand for the setting of TWC between the receiver of goods and the UMTO supplier. On the side of theoretical knowledge, this thesis contributes to filling the gap on the production – distribution problem from a UMTO perspective. Further contributions to knowledge are delivered through the experimental methodology with the application of a DPS for research in logistics simulation

Enhancing Decision Support Systems for Airport Slot Allocation

Due to the growing imbalance between air traffic demand and airport capacity at congested airports, airlines must secure slots to operate flights at capacity-constrained airports. In practice, slot allocation is performed by independent slot coordinators at each airport according to a set of principles and regulations. As a result, the current decision-making system is considered inefficient and does not take adequate account of the complexity of real-world problems. Therefore, optimisation techniques are needed to improve airport capacity management and slot allocation. This thesis aims to contribute to single airport slot allocation research by providing an in-depth analysis of the slot request data and developing new models and solution algorithms to deal with large-scale slot allocation problems. First, we propose a new model considering slot rejections (SASA-R) based on the maximum acceptable displacement of slots to support the decision-making of rejecting slots. In addition, we analyse the impact of changing the current slot allocation rules on slot allocation results. Second, we propose a two-stage approach that aims to solve large-scale slot allocation problems. A greedy constructive heuristic is developed to generate feasible solutions in a short time. This initial feasible solution is then improved by an adaptive large neighbourhood search heuristic (ALNS). A novel related destroy operator is designed specifically for this problem. The results show high-quality solutions can be obtained within a few hours for the problem instance tested, while a commercial optimisation solver does not return a feasible solution after several days of computation. Third, we propose a flexible slot allocation model to allocate slots individually on different days of the week. This model enhances existing models by enabling coordinators to explore the trade-off between schedule regularity and flexibility. The results show that the flexible scheduler can simultaneously reduce the number of rejected slots and schedule displacement

Performance Improvement Through Benchmarking for Small and Medium Manufacturers (SMM)

Die wichtigsten Kostenfaktoren innerhalb einer Lieferkette lassen sich drei Kategorien zuordnen: Produktions-, Transport-und Lagerkosten. Die Strukturen dieser operativen Kosten im Hinblick auf die Gesamtkosten variieren stark je nach Industriesektor. Produktionskosten stellen dennoch die höchste Kostenart in fast allen Branchen dar, weniger bedeutend folgen danach jeweils die Transport- und Lagerkosten. Die Optimierung einer dieser Kategorien ohne Rücksicht auf die anderen kann zur Erhöhung der Gesamtkosten sowie der allgemeinen Leistungsfähigkeit führen. Diese Dissertation befasst sich mit dem „production distribution problem“ wobei synchronisierte Strategien entwickelt werden können, um die Leistung der Supply Chain zu verbessern und gleichzeitig die Gesamtkosten zu minimieren. Dazu wurde eine Fallstudie aus der Realität untersucht, nämlich das Praxisbeispiel eines Herstellers von Waschmitteln. Zwei Hauptszenarien werden bewertet. Das erste Szenario ist der konventionelle Plan, wobei die Hersteller dominieren. Dies bedeutet, dass der Hersteller findet seinen eigenen optimalen Job-Scheduling-Plan, während die Distribution versucht mit Hilfe dessen ihren optimalen Plan zu finden. Dadurch erhöhen sich die Distributionskosten. Das zweite Szenario betrifft die Synchronisation der Produktions-, Lagerhaltungs- und Transportzeitpläne. Ein zu diesem Zweck entwickeltes Java-Programm und die Job-Scheduling-Software Simal wurden für die Modellierung der konventionellen und integrierten Szenarien verwendet. Beide Szenarien wurden verglichen und validiert. Die Fallstudie betrachtet mehrere Produkte sowie ein schwer zu planendes flowshop- System. Die Ergebnisse zeigen, dass die Gesamtkosten, einschließlich der Einrichtungs-, Lager- und Transportkosten, minimiert werden können, wenn das synchronisierte System angewendet wird.The main cost factors within a supply chain can be put into the categories of production, transportation, and inventory costs. The composition of these operational costs relative to total costs varies largely by industry. However, production cost is the largest of all in almost all the industries, followed by transportation and inventory costs. Optimizing one of these categories without consideration of the others may increase the total cost and reduce the overall performance. This dissertation deals with the production distribution problem of developing synchronized strategies to improve the supply chain performance and to minimize the total cost. A real case study is investigated. This real-life case study is a powder detergent plant located in Libya. There are two main scenarios evaluated. The first scenario is the conventional plan, where the manufacturer dominates. This means the manufacturer finds his own optimum job-scheduling plan, and the distributor tries to find the optimum plan according to it. This will increase the distribution cost. The second scenario involves synchronizing the production, inventory and transportation schedules. A Java program and SimAl (job-schedulingsoftware) were constructed for modelling conventional and integrated scenarios. The two scenarios were compared and validated. The case study considered multiple products and a flowshop system which is difficult to schedule. The results show that the total costs, including setup, inventory and transportation, can be minimized when the synchronized system is applied

A case study of two-echelon multi-depot vehicle routing problem

The Vehicle Routing Problem (VRP) is a classic combinatorial optimization problem and a topic still studied for practical applications. Current research focuses on single echelon distribution systems such as distribution centers serving customers. However, in typical distribution, goods flows among regional distribution centers, local warehouses and customers, defined as a two-echelon network. The two-echelon multiple depot VRP problem is documented and applied to two stages illustrated by a small scale computational example. In the first stage, the simulated annealing algorithm is employed to determine the routes between local warehouses and final customers. For the second stage, trial-and-error is applied to obtain the number and location of regional distribution centers and the routes between regional distribution centers and local warehouses. Matlab is utilized to simulate annealing iterations and cost functions are analyzed. The convergence tendency of simulated annealing is depicted in figures by Matlab coding. Contributions include demonstration between the SA algorithm and a specific combinatorial optimization problem, and an application of the algorithm