3D-MID Technology for surface modification of polymer-based composites: a comprehensive review

The three-dimensional molded interconnected device (3D-MID) has received considerable attention because of the growing demand for greater functionality and miniaturization of electronic parts. Polymer based composite are the primary choice to be used as substrate. These materials enable flexibility in production from macro to micro-MID products, high fracture toughness when subjected to mechanical loading, and they are lightweight. This survey proposes a detailed review of different types of 3D-MID modules, also presents the requirement criteria for manufacture a polymer substrate and the main surface modification techniques used to enhance the polymer substrate. The findings presented here allow to fundamentally understand the concept of 3D-MID, which can be used to manufacture a novel polymer composite substrate

Comparison of methods for broadband electromagnetic characterization of Molded Interconnect Device materials

Combining the Molded Interconnect Device technology with the Laser Direct Structuring technology exhibits the potential of designing electrical and mechanical components on three-dimensional surfaces to increase functionality, level of integration and to reduce costs. When taking advantage of this technology especially in the design of RF devices, a precise knowledge of the electromagnetic parameters of the MID material is required, as the complex permeability and permittivity strongly influence the device performance. At present time, these materials are not electromagnetically characterized in the RF frequency range. In this paper different methods are therefore presented and compared with respect to their potentials for broadband electromagnetic characterization of Molded Interconnect Device materials

Heterogeneous 2.5D integration on through silicon interposer

© 2015 AIP Publishing LLC. Driven by the need to reduce the power consumption of mobile devices, and servers/data centers, and yet continue to deliver improved performance and experience by the end consumer of digital data, the semiconductor industry is looking for new technologies for manufacturing integrated circuits (ICs). In this quest, power consumed in transferring data over copper interconnects is a sizeable portion that needs to be addressed now and continuing over the next few decades. 2.5D Through-Si-Interposer (TSI) is a strong candidate to deliver improved performance while consuming lower power than in previous generations of servers/data centers and mobile devices. These low-power/high-performance advantages are realized through achievement of high interconnect densities on the TSI (higher than ever seen on Printed Circuit Boards (PCBs) or organic substrates), and enabling heterogeneous integration on the TSI platform where individual ICs are assembled at close proximity

Potentiel de la technologie MID pour les composants passifs et des antennes

MID (Molded Interconnect Devices) technology, owing to their electrical performance,flexibility in RF circuits, its potential to reduce the number of components, process steps andminiaturization of the final product, has led to some new constraints to the RF (RadioFrequency) and microwave domain. Molded components are interconnected withthermoplastic substrates and conductive traces are injected on the surface. The objective ofthis thesis is to study the compatibility of MIDs for RF applications. The advantages of MIDtechnology in the RF domain is exploited for transmission lines, passive filters, directionalcouplers and planar and 3D antennas realization. The RF characterization of various MIDsubstrate materials and the study of the performance of the above RF components based onvarious MID fabrication technologies are included in the thesis. Finally, an permittivityimprovement study of some thermoplastics are also studied.La technologie MID (Molded Interconnect Device), fait de leur performance électrique, la flexibilitédans les circuits RF, le potentiel de réduire le nombre de composants, les étapes du processus et laminiaturisation du produit final, a conduit à de nouvelles contraintes à la RF (Radio Frequency) et ledomaine des micro-ondes. Composants moulés sont interconnectées avec des substratsthermoplastiques et les pistes conductrices sont injectés sur la surface. L'objectif de cette thèse estd'étudier la compatibilité de MID pour les applications RF. Les avantages de la technologie MID dansle domaine RF est exploitée pour les lignes de transmission, filtres passifs, coupleurs directionnels etantennes réalisation. La caractérisation RF de différents matériaux de substrat MID et l'étude de laperformance des composants RF ci-dessus sur la base de différentes technologies de fabrication MIDsont inclus dans la thèse. Enfin, le concept d'une étude d'amélioration de la permittivité de certainsthermoplastiques sont également étudiés

Towards the Automated Coverlay Assembly in FPCB Manufacturing: Concept and Preliminary Tests

AbstractIn modern electronics, flexible and rigid-flex PCBs are largely used due to their intrinsic versatility and performance, allowing to increase the available volume, or enabling connection between unconstrained components. Rigid-flex PCBs consists of rigid board portions with flexible interconnections and are commonly used in a wide variety of industrial applications. However, the assembly process of these devices still has some bottlenecks. Specifically, they require the application of cover layers (namely, coverlays), to provide insulation and protection of the flexible circuits. Due to the variability in planar shape and dimensions, the coverlay application is still performed manually, requiring troublesome manipulation steps and resulting in undetermined time-cycle and precision.This paper aims at the improvement of the industrial process currently performed, by proposing an approach for the automation of Kapton coverlay manipulation and application. Since these products are commercially provided as a film with a protective layer to be removed, the peeling issue is addressed, representing a challenging step of the automated process; the results of a systematic series of tests, performed in order to validate the peeling strategy, are reported in the paper. The overall assembly strategy relies on the development of a customized multi-hole vacuum gripper, whose concept is presented and contextualized in the proposed assembly process by outlining a suitable workcell architecture

Stretchable mould interconnect optimization : peeling automation and carrierless techniques

The primary bottleneck of the stretchable mold interconnect (SMI) technology is its reliance on carrier boards. These are necessary to handle the meandered circuit during production and to ensure dimensional stability of the flexible circuit board before encapsulation. However, for all the problems it solves, it also introduces a new major problem by requiring a peeling step – which is difficult to automate. This manuscript aims to present some of the work that went into eliminating this problem, discussing both unsuccessful and functioning methods to tackle this conundrum and some of the experimental work that went into verifying these techniques. First, alterations to the design to simplify peeling are considered, followed by adhesivebased peeling processes and mechanical pin-based systems. Next, masking and structuring of the carrier board adhesive are considered. Finally, two carrierless methods which circumvent the problems are discussed, a two-step process – which cuts temporary support structures after partial encapsulation – and a technique whereby the frame is designed to fail in a controlled manner during the first use of the circuit, creating a carrierless process feasible for high-volume production