Experimental study of trajectory planning and control of a high precision robot manipulator

The kinematic and trajectory planning is presented for a 6 DOF end-effector whose design was based on the Stewart Platform mechanism. The end-effector was used as a testbed for studying robotic assembly of NASA hardware with passive compliance. Vector analysis was employed to derive a closed-form solution for the end-effector inverse kinematic transformation. A computationally efficient numerical solution was obtained for the end-effector forward kinematic transformation using Newton-Raphson method. Three trajectory planning schemes, two for fine motion and one for gross motion, were developed for the end-effector. Experiments conducted to evaluate the performance of the trajectory planning schemes showed excellent tracking quality with minimal errors. Current activities focus on implementing the developed trajectory planning schemes on mating and demating space-rated connectors and using the compliant platform to acquire forces/torques applied on the end-effector during the assembly task

Analysis and experimental evaluation of a Stewart platform-based force/torque sensor

The kinematic analysis and experimentation of a force/torque sensor whose design is based on the mechanism of the Stewart Platform are discussed. Besides being used for measurement of forces/torques, the sensor also serves as a compliant platform which provides passive compliance during a robotic assembly task. It consists of two platforms, the upper compliant platform (UCP) and the lower compliant platform (LCP), coupled together through six spring-loaded pistons whose length variations are measured by six linear voltage differential transformers (LVDT) mounted along the pistons. Solutions to the forward and inverse kinematics of the force sensor are derived. Based on the known spring constant and the piston length changes, forces/torques applied to the LCP gripper are computed using vector algebra. Results of experiments conducted to evaluate the sensing capability of the force sensor are reported and discussed

Testing of FTS fingers and interface using a passive compliant robot manipulator

This report deals with testing of a pair of robot fingers designed for the Flight Telerobotic Servicer (FTS) to grasp a cylinder type of Orbital Replaceable Unit (ORU) interface. The report first describes the objectives of the study and then the testbed consisting of a Stewart Platform-based manipulator equipped with a passive compliant platform which also serves as a force/torque sensor. Kinematic analysis is then performed to provide a closed-form solution for the force inverse kinematics and iterative solution for the force forward kinematics using the Newton's Raphson Method. Mathematical expressions are then derived to compute force/torques applied to the FTS fingers during the mating/demating with the interface. The report then presents the three parts of the experimental study on the feasibility and characteristics of the fingers. The first part obtains data of forces applied by the fingers to the interface under various misalignments, the second part determines the maximum allowable capture angles for mating, and the third part processes and interprets the obtained force/torque data

A New Index for Detecting and Avoiding Type II Singularities for the Control of Non-Redundant Parallel Robots

[ES] Los robots paralelos (PR por sus siglas en inglés) son mecanismos donde el efector final está unido a la base, mediante al menos dos cadenas cinemáticas abiertas. Los PRs ofrecen una gran capacidad de carga y alta precisión, lo que los hace adecuados para diversas aplicaciones, entre ellas la interacción persona-robot. Sin embargo, en las proximidades de una singularidad Tipo II (singularidad dentro del espacio de trabajo), un PR pierde el control sobre los movimientos del efector final. La pérdida de control representa un riesgo importante para los usuarios, especialmente en rehabilitación robótica. En las últimas décadas, los PR se han popularizado en la rehabilitación de miembros inferiores debido al aumento del número de personas que viven con limitaciones físicas. Así, esta tesis trata sobre la detección y evitación de singularidades de Tipo II para asegurar total control de un PR no redundante para la rehabilitación y diagnóstico de rodilla, denominado 3UPS+RPU. En la literatura, existen varios índices para detectar y medir la cercanía a una singularidad basados en métodos analíticos y geométricos. Sin embargo, algunos de estos índices carecen de significado físico y son incapaces de identificar los actuadores responsables de la pérdida de control. Esta tesis aporta dos novedosos índices para detectar y medir la proximidad a una singularidad de Tipo II, capaces de identificar el par de actuadores responsables de la singularidad. Los dos índices son los ángulos entre los componentes lineal (T_i,j) y angular (O_i,j) de dos Twist Screw de Salida (OTS por sus siglas en inglés) normalizados i,j. Una singularidad Tipo II es detectada cuando T_i,j = O_i,j = 0 y su proximidad se mide mediante los mínimos ángulos T_i,j (minT) y O_i,j (minO) para los casos plano y espacial, respectivamente. La eficacia de los índices T_i,j y O_i,j se evalúa de forma teórica y experimental en un robot 3UPS+RPU y un mecanismo de cinco barras. Además, se propone un procedimiento experimental para el adecuado establecimiento del límite de cercanía a una singularidad de Tipo II mediante la aproximación progresiva del PR a una singularidad y la medición de la última posición controlable. Posteriormente, se desarrollan dos nuevos algoritmos deterministas para liberar y evitar una singularidad de Tipo II basados en minT y minO para PR no redundantes. minT y minO se utilizan para identificar los dos actuadores a mover para liberar o evitar el PR de una singularidad. Ambos algoritmos requieren una medición precisa de la pose alcanzada por el efector final. El algoritmo para liberar un PR de una configuración singular se aplica con éxito en un controlador híbrido basado en visión artificial para el PR 3UPS+RPU. El controlador utiliza un sistema de fotogrametría para medir la pose del robot debido a la degeneración del modelo cinemático en las proximidades de una singularidad. El algoritmo de evasión de singularidades Tipo II se aplica a la planificación offline y online de trayectorias no singulares para un mecanismo de cinco barras y el PR 3UPS+RPU. Estas aplicaciones verifican el bajo coste computacional y la mínima desviación introducida en la trayectoria original por los nuevos algoritmos. La implementación directa de un controlador de fuerza/posición en el PR 3UPS+RPU es insegura porque el paciente podría llevar involuntariamente al PR a una singularidad. Por lo tanto, esta tesis concluye presentando un novedoso controlador de fuerza/posición complementado con el algoritmo de evasión de singularidades de Tipo II. El nuevo controlador se evalúa durante rehabilitación activa de una pierna de maniquí y una pierna humana no lesionada. Los resultados muestran que el nuevo controlador combinado mantiene el PR 3UPS+RPU lejos de configuraciones singulares con una desviación mínima de la trayectoria original. Por lo tanto, esta tesis habilita el 3UPS+RPU PR para la rehabilitación segura de miembros inferiores lesionados.[CAT] Els robots paral·lels (PR per les seues sigles en anglés) són mecanismes on l'efector final està unit a la base, mitjançant almenys dues cadenes cinemàtiques obertes. Els PRs ofereixen una gran capacitat de càrrega i alta precisió, la qual cosa els fa adequats per a diverses aplicacions, entre elles la interacció persona-robot. No obstant això, en les proximitats d'una singularitat Tipus II (singularitat dins de l'espai de treball), un PR perd el control sobre els moviments de l'efector final. La pèrdua de control representa un risc important per als usuaris, especialment en rehabilitació robòtica. En les últimes dècades, els PR s'han popularitzat en la rehabilitació de membres inferiors a causa de l'augment del nombre de persones que viuen amb limitacions físiques. Així, aquesta tesi tracta sobre la detecció i evació de singularitats de Tipus II per a assegurar total control d'un PR no redundant per a la rehabilitació i diagnòstic de genoll, denominat 3UPS+RPU. En la literatura, existeixen diversos índexs per a detectar i mesurar la proximitat a una singularitat basats en mètodes analítics i geomètrics. No obstant això, alguns d'aquests índexs manquen de significat físic i són incapaços d'identificar els actuadors responsables de la pèrdua de control. Aquesta tesi aporta dos nous índexs per a detectar i mesurar la proximitat a una singularitat de Tipus II, capaços d'identificar el parell d'actuadors responsables de la singularitat. Els dos índexs són els angles entre els components lineal (T_i,j) i angular (O_i,j) de dues Twist Screw d'Eixida (OTS per les seues sigles en engonals) normalitzats i,j. Una singularitat Tipus II és detectada quan T_i,j = O_i,j = 0 i la seua proximitat es mesura mitjançant els minimos angles T_i,j (minT) i O_i,j (minO) per als casos pla i espacial, respectivament. L'eficàcia dels índexs T_i,j i O_i,j es evalua de manera teòrica i experimental en un robot 3UPS+RPU i un mecanisme de cinc barres. A més, es proposa un procediment experimental per a l'adequat establiment del límit de proximitat a una singularitat de Tipus II mitjançant l'aproximació progressiva del PR a una singularitat i el mesurament de l'última posició controlable. Posteriorment, es desenvolupen dos nous algorismes deterministes per a alliberar i evadir una singularitat de Tipus II basats en minT i minO per a PR no redundants. minT i minO s'utilitzen per a identificar els dos actuadors a moure per a alliberar o evadir el PR d'una singularitat. Aquests algorismes requereixen un mesurament precís de la posa aconseguida per l'efector final. L'algorisme per a alliberar un PR d'una configuració singular s'aplica amb èxit en un controlador híbrid basat en visió artificial per al PR 3UPS+RPU. El controlador utilitza un sistema de fotogrametria per a mesurar la posa del robot a causa de la degeneració del model cinemàtic en les proximitats d'una singularitat. L'algorisme d'evació de singularitats Tipus II s'aplica a la planificació offline i en línia de trajectòries no singulars per a un mecanisme de cinc barres i el PR 3UPS+RPU. Aquestes aplicacions verifiquen el baix cost computacional i la mínima desviació introduïda en la trajectòria original pels nous algorismes. La implementació directa d'un controlador de força/posició en el PR 3UPS+RPU és insegura perquè el pacient podria portar involuntàriament al PR a una singularitat. Per tant, aquesta tesi conclou presentant un nou controlador de força/posició complementat amb l'algorisme d'evació de singularitats de Tipus II. El nou controlador s'avalua durant la rehabilitació activa d'una cama de maniquí i una cama humana no lesionada. Els resultats mostren que el nou controlador combinat manté el PR 3UPS+RPU lluny de configuracions singulars amb una desviació mínima de la trajectòria original. Per tant, aquesta tesi habilita el 3UPS+RPU PR per a la rehabilitació segura dels membres inferiors lesionats.[EN] Parallel Robots (PR)s are mechanisms where the end-effector is linked to the base by at least two open kinematics chains. The PRs offer a high payload and high accuracy, making them suitable for various applications, including human robot interaction. However, in proximity to a Type II singularity (singularity within the workspace), a PR loses control over the movements of the end-effector. The loss of control represents a major risk for users, especially in robotic rehabilitation. In the last decades, PRs have become popular in lower limb rehabilitation because of the increment in the number of people living with physical limitations. Thus, this thesis is about the detection and avoidance of Type II singularities to ensure complete control of a non-redundant PR for knee rehabilitation and diagnosis named 3UPS+RPU. In the literature, several indices exist to detect and measure the closeness to a singular configuration based on analytical and geometrical methods. However, some of these indices have no physical meaning, and they are unable to identify the actuators responsible for the loss of control. This thesis contributes two novel indices to detect and measure the proximity to a Type II singularity capable of identifying the pair of actuators responsible for the singularity. The two indices are the angles between the linear (T_i,j) and the angular (O_i,j) components of two i,j normalised Output Twist Screws (OTSs). A Type II singularity is detected when the angles T_i,j = O_i,j = 0 and its closeness is measured by the minimum T_i,j (minT) and minimum O_i,j (minO) for planar and spatial cases, respectively. The effectiveness of the indices T_i,j and O_i,j is evaluated from a theoretical and experimental perspective in a 3UPS+RPU and a five bars mechanism. Moreover, an experimental procedure is proposed for setting a proper limit of closeness to a Type II singularity by the progressive approach of the PR to singular configuration and measuring the last controllable pose. Subsequently, two novel deterministic algorithms for releasing and avoiding Type II singularities based on minT and minO are developed for non-redundant PRs. The minT and minO are used to identify the two actuators to move for release or prevent the PR from the singularity. Both algorithms require an accurate measuring of the pose reached by the end-effector. The algorithm to release a PR from a singular configuration is successfully applied in a vision-based hybrid controller for the 3UPS+RPU PR. The controller uses a photogrammetry system to measure the pose of the robot due to the degeneration of the kinematic model in the vicinity of a singularity. The Type II singularity avoidance algorithm is applied to offline and online free-singularity trajectory planning for a five-bar mechanism and the 3UPS+RPU PR. These applications verify the low computation cost and the minimum deviation introduced in the original trajectory for both novel algorithms. The direct implementation of a force/position controller in the 3UPS+RPU PR is unsafe because the patient could unintentionally drive the PR to a Type II singularity. Therefore, this thesis concludes by presenting a novel force/position controller complemented with the Type II singularity avoidance algorithm. The complemented controller is evaluated during patient-active exercises in a mannequin leg and an uninjured human limb. The results show that the novel combined controller keeps the 3UPS+RPU PR far from singular configurations with a minimum deviation on the original trajectory. Hence, this thesis enables the 3UPS+RPU PR for the safe rehabilitation of injured lower limbs.Pulloquinga Zapata, JL. (2023). A New Index for Detecting and Avoiding Type II Singularities for the Control of Non-Redundant Parallel Robots [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/19427

Modèles élastiques et élasto‐dynamiques de robots porteurs

The report presents an advanced stiffness modeling technique for parallel manipulators composed of perfect and non-perfect serial chains. The developed technique contributes both to the stiffness modeling of serial and parallel manipulators under internal and external loadings. Particular attention has been done to enhancement of VJM-based stiffness modeling technique for the case of auxiliary loading (applied to the intermediate points). The obtained results allows us to take into account gravity forces induced by the link weights which are assumed to be applied in the intermediate points. In contrast to other works, the developed technique is able to take into account deviation of the end-platform location because of inaccuracy in the geometry of serial chains, which does not allow to assemble manipulator without internal stresses. The developed aggregation procedure combines the chain stiffness models and produces the relevant force-deflection relation, the aggregated Cartesian stiffness matrix and the reference point displacements caused by inaccuracy in kinematic chains. The developed technique can be applied to both over-constrained and under-constrained manipulators, and is suitable for the cases of both small and large deflections.ANR COROUSS

On adaptive robot systems for manufacturing applications

System adaptability is very important to current manufacturing practices due to frequent changes in the customer needs. Two basic concepts that can be employed to achieve system adaptability are flexible systems and modular systems. Flexible systems are fixed integral systems with some adjustable components. Adjustable components have limited ranges of parameter changes that can be made, thus restricting the adaptability of systems. Modular systems are composed of a set of pre-existing modules. Usually, the parameters of modules in modular systems are fixed, and thus increased system adaptability is realized only by increasing the number of modules. Increasing the number of modules could result in higher costs, poor positioning accuracy, and low system stiffness in the context of manufacturing applications. In this thesis, a new idea was formulated: a combination of the flexible system and modular system concepts. Systems developed based on this new idea are called adaptive systems. This thesis is focused on adaptive robot systems. An adaptive robot system is such that adaptive components or adjustable parameters are introduced upon the modular architecture of a robot system. This implies that there are two levels to achieve system adaptability: the level where a set of modules is appropriately assembled and the level where adjustable components or parameters are specified. Four main contributions were developed in this thesis study. First, a General Architecture of Modular Robots (GAMR) was developed. The starting point was to define the architecture of adaptive robot systems to have as many configuration variations as possible. A novel application of the Axiomatic Design Theory (ADT) was applied to GAMR development. It was found that GAMR was the one with the most coverage, and with a judicious definition of adjustable parameters. Second, a system called Automatic Kinematic and Dynamic Analysis (AKDA) was developed. This system was a foundation for synthesis of adaptive robot configurations. In comparison with the existing approach, the proposed approach has achieved systemization, generality, flexibility, and completeness. Third, this thesis research has developed a finding that in modular system design, simultaneous consideration of both kinematic and dynamic behaviors is a necessary step, owing to a strong coupling between design variables and system behaviors. Based on this finding, a method for simultaneous consideration of type synthesis, number synthesis, and dimension synthesis was developed. Fourth, an adaptive modular Parallel Kinematic Machine (PKM) was developed to demonstrate the benefits of adaptive robot systems in parallel kinematic machines, which have found many applications in machine tool industries. In this architecture, actuators and limbs were modularized, while the platforms were adjustable in such a way that both the joint positions and orientations on the platforms can be changed

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Kinematics and Robot Design II (KaRD2019) and III (KaRD2020)

This volume collects papers published in two Special Issues “Kinematics and Robot Design II, KaRD2019” (https://www.mdpi.com/journal/robotics/special_issues/KRD2019) and “Kinematics and Robot Design III, KaRD2020” (https://www.mdpi.com/journal/robotics/special_issues/KaRD2020), which are the second and third issues of the KaRD Special Issue series hosted by the open access journal robotics.The KaRD series is an open environment where researchers present their works and discuss all topics focused on the many aspects that involve kinematics in the design of robotic/automatic systems. It aims at being an established reference for researchers in the field as other serial international conferences/publications are. Even though the KaRD series publishes one Special Issue per year, all the received papers are peer-reviewed as soon as they are submitted and, if accepted, they are immediately published in MDPI Robotics. Kinematics is so intimately related to the design of robotic/automatic systems that the admitted topics of the KaRD series practically cover all the subjects normally present in well-established international conferences on “mechanisms and robotics”.KaRD2019 together with KaRD2020 received 22 papers and, after the peer-review process, accepted only 17 papers. The accepted papers cover problems related to theoretical/computational kinematics, to biomedical engineering and to other design/applicative aspects

Industrial Robotics

This book covers a wide range of topics relating to advanced industrial robotics, sensors and automation technologies. Although being highly technical and complex in nature, the papers presented in this book represent some of the latest cutting edge technologies and advancements in industrial robotics technology. This book covers topics such as networking, properties of manipulators, forward and inverse robot arm kinematics, motion path-planning, machine vision and many other practical topics too numerous to list here. The authors and editor of this book wish to inspire people, especially young ones, to get involved with robotic and mechatronic engineering technology and to develop new and exciting practical applications, perhaps using the ideas and concepts presented herein