Predictive Trajectory Control with Online MTPA Calculation and Minimization of the Inner Torque Ripple for Permanent-Magnet Synchronous Machines

This paper presents an extended predictive trajectory control scheme combined with an inner torque ripple minimization considering the current-, flux-linkage-, and voltage-planes of permanent magnet synchronous machines. The extension of a fundamental machine model with flux-linkage harmonics allows the calculation of the inner torque ripple and enables its minimization. For this, the control is divided in two cases: (1) The dynamic operation or large signal behavior which uses the maximal torque gradient for the trajectory strategy during each control period for fastest dynamic operation, and (2) The stationary operation or small signal behavior, utilizing a real time capable polynomial approximation of the rotor position dependent torque hyperbolas (iso-torque curves) of permanent magnet synchronous machines for the ideal torque to current reference values. Since dynamic and steady-state operation is covered, torque to current look-up tables, such as maximum torque per ampere (MTPA)/maximum torque per volt/voltage (MTPV) look-up tables, are not required anymore. The introduced, new control approach is implemented in Matlab/Simulink based on finite element analysis and measured data. Furthermore, test-bench implementations based on measurement data are presented to show the real-time capability and precision

ANFIS based Direct Torque Control of PMSM Motor for Speed and Torque Regulation

Nowadays, the Permanent Magnet Synchronous Motors (PMSM) are gaining popularity among electric motors due to their high efficiency, high-speed operation, ruggedness, and small size. PMSM motors comprise a trapezoidal electromotive force which is also called synchronous motors. Direct Torque Control (DTC) has been extensively applied in speed regulation systems due to its better dynamic behavior. The controller manages the amplitude of torque and stator flux directly using the direct axis current. To manage the motor speed, the torque error, flux error, and projected location of flux linkage are employed to adjust the inverter switching sequence via Space Vector Pulse Width Modulation (SVPWM). One of the most common problems encountered in a PMSM motor is Torque ripple, which is recreated by power electronic commutation and a better controller reduces the ripples to increase the drive's performance. Conventional controllers such as PI, PID and SVPWM-DTC were compared with the proposed Adaptive Neuro-Fuzzy Inference System (ANFIS) in terms of performance measures such as speed and torque ripple. In this work, the Two-Gaussian membership function of the ANFIS controller is used in conjunction with a PMSM motor to reduce torque ripple up to 0.53 Nm and maintain the speed with a distortion error of 2.33 %

Critical Aspects of Electric Motor Drive Controllers and Mitigation of Torque Ripple - Review

Electric vehicles (EVs) are playing a vital role in sustainable transportation. It is estimated that by 2030, Battery EVs will become mainstream for passenger car transportation. Even though EVs are gaining interest in sustainable transportation, the future of EV power transmission is facing vital concerns and open research challenges. Considering the case of torque ripple mitigation and improved reliability control techniques in motors, many motor drive control algorithms fail to provide efficient control. To efficiently address this issue, control techniques such as Field Orientation Control (FOC), Direct Torque Control (DTC), Model Predictive Control (MPC), Sliding Mode Control (SMC), and Intelligent Control (IC) techniques are used in the motor drive control algorithms. This literature survey exclusively compares the various advanced control techniques for conventionally used EV motors such as Permanent Magnet Synchronous Motor (PMSM), Brushless Direct Current Motor (BLDC), Switched Reluctance Motor (SRM), and Induction Motors (IM). Furthermore, this paper discusses the EV-motors history, types of EVmotors, EV-motor drives powertrain mathematical modelling, and design procedure of EV-motors. The hardware results have also been compared with different control techniques for BLDC and SRM hub motors. Future direction towards the design of EV by critical selection of motors and their control techniques to minimize the torque ripple and other research opportunities to enhance the performance of EVs are also presented.publishedVersio

Current boundary based model predictive torque control of PMSM

In this paper, a current boundary based model predictive torque control is proposed to improve torque and flux control performance of permanent magnet synchronous motor (PMSM). To reduce torque and flux ripple, two voltage vectors are applied in one control period. Based on the current variations under the two vectors, torque is forced to reach a preset boundary at the end of a control period and can be limited to a band during the whole period. In addition, according to the predictive switching instants and the predictive current, some vector combinations can be excluded from the control set, which significantly reduces the computational burden of cost function evaluation. Simulation results reveal the effectiveness of the proposed strategy

Multi-objective Predictive Control of 3L-NPC Inverter Fed Sensorless PMSM Drives for Electrical Car Applications

This paper proposes a multi-objective FS-MPC approach based on three-step optimization for a surface-mounted PMSM fed by a 3L-NPC inverter. It helps to significantly reduce torque ripples, current harmonics while controlling the inverter's neutral point voltage. To overcome the drawbacks of using mechanical sensors, a sliding mode observer is used to estimate the machine speed and rotor angular position. Compared to existing works, the proposed control method is implemented using the proportionality between the electromagnetic torque and the current component on the q-axis to eliminate the computational redundancy related to the current and torque control. To further reduce torque ripples and current harmonics, a 3L-NPC inverter is used. Compared to other types of three-level inverters, it uses less power semiconductors and attenuates the problem of voltage fluctuation at the neutral point and current harmonics. Matlab/Simulink simulations of the proposed approach yield a current THD of 1.69 %

Disturbance/uncertainty estimation and attenuation techniques in PMSM drives–a survey

This paper gives a comprehensive overview on disturbance/uncertainty estimation and attenuation (DUEA) techniques in permanent magnet synchronous motor (PMSM) drives. Various disturbances and uncertainties in PMSM and also other alternating current (AC) motor drives are first reviewed which shows they have different behaviors and appear in different control loops of the system. The existing DUEA and other relevant control methods in handling disturbances and uncertainties widely used in PMSM drives, and their latest developments are then discussed and summarized. It also provides in-depth analysis of the relationship between these advanced control methods in the context of PMSM systems. When dealing with uncertainties,it is shown that DUEA has a different but complementary mechanism to widely used robust control and adaptive control. The similarities and differences in disturbance attenuation of DUEA and other promising methods such as internal model control and output regulation theory have been analyzed in detail. The wide applications of these methods in different AC motor drives (in particular in PMSM drives) are categorized and summarized. Finally the paper ends with the discussion on future directions in this area

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Improved Model Predictive Current Control for SPMSM Drives With Parameter Mismatch

Model predictive current control (MPCC) can predict future motor behavior according to a motor model. In practice, however, motor parameters will vary at run time, and the parameter mismatch disturbances caused by the variation in motor parameters will deteriorate the MPCC performance. To suppress the parameter mismatch disturbances effectively, this paper proposes a modified MPCC with a current variation update mechanism. In contrast with the traditional current prediction equation that contains crude model parameters, the modified current prediction equation contains only measured information, taking advantage of the proposed current variation update mechanism, which can update the modified prediction equation within each sampling period. A simulation established by MATLAB software indicates that the proposed method can effectively suppress the parameter mismatch disturbances. Experiments are carried out to verify the correctness of the proposed method

Neural-Network Vector Controller for Permanent-Magnet Synchronous Motor Drives: Simulated and Hardware-Validated Results

This paper focuses on current control in a permanentmagnet synchronous motor (PMSM). The paper has two main objectives: The first objective is to develop a neural-network (NN) vector controller to overcome the decoupling inaccuracy problem associated with conventional PI-based vector-control methods. The NN is developed using the full dynamic equation of a PMSM, and trained to implement optimal control based on approximate dynamic programming. The second objective is to evaluate the robust and adaptive performance of the NN controller against that of the conventional standard vector controller under motor parameter variation and dynamic control conditions by (a) simulating the behavior of a PMSM typically used in realistic electric vehicle applications and (b) building an experimental system for hardware validation as well as combined hardware and simulation evaluation. The results demonstrate that the NN controller outperforms conventional vector controllers in both simulation and hardware implementation