Sensor-based Nonlinear and Nonstationary Dynaimc Analysis of Online Structural Health Monitoring

This dissertation focuses on robust online Structural Health Monitoring (SHM) framework for civil engineering structures. The proposed framework improves the diagnostic and prognostic schemes for damage-state awareness and structural life prediction in civil engineering structures. The underlying research achieves three main objectives, namely, (1) sensor placement optimization using partial differential equation modeling and Fisher information matrix, (2) structural damage detection using quasi-recursive correlation dimension (QRCD), and (3) structural damage prediction using online empirical mode decomposition (EMD).The research methodology includes three research tasks: Firstly, to formulate the optimal criteria for the sensor placement optimization damage detection problem based upon a partial differential equation (PDE) analytical model. The PDE model is derived and then validated through experimental results using correlation analysis. Secondly, to develop a novel quasi-recursive correlation dimension method for structural damage detection. The QRCD algorithm is integrated with an attractor analysis and overlapping windowing technique. Thirdly, to design an online structural damage prediction method based on empirical mode decomposition. The proposed SHM prediction scheme consists of two steps: prediction based change point detection using Hilbert instantaneous phase, and damage severity prediction using the energy index of the most representative intrinsic mode function (IMF).Study results show that; (1) the proposed optimal sensor placement method leads to an optimal spatial location for a collection of sensors, which are sensitive to structural damage, (2) the proposed damage detection algorithm can significantly alleviate the complexity of computation for correlation dimension to approximate O(N), making the online monitoring of nonlinear/nonstationary processes more applicable and efficient; and (3) the proposed empirical mode decomposition method for online damage prediction overcomes the boundary effects of the sifting process, and it has significant prediction accuracy improvement (greater than 30%) over other commonly used prediction techniques.Industrial Engineering & Managemen

Transmissibility operators for state and output estimation in nonlinear systems

Transmissibility operators are mathematical objects that characterize the relationship between two subsets of responses of an underlying system. The importance of transmissiblity operators comes from the fact that these operators are independent on the system inputs. This work develops the transmissibility theory for nonlinear systems for the first time. The system nonlinearities are assumed to be unknown, which gives a wide range of possible engineering applications in different disciplines. Four different methods are developed to deal with these nonlinearities. The first method is by re-constructing the system nonlinearities as independent excitations on the system. This method handles the inherent unmodeled nonlinearities within the system. The second method is by designing a transmissibility-based sliding mode control. This method rejects unwanted nonlinearities such as system faults. The third method is by constructing the system as time-variant linear system, and use recursive least squares to solve it. This method can handle nonlinear systems with time-variant dynamics. The fourth method is by designing a new robust estimation technique called high-gain transmissibility (HGT) that is inspired by high-gain observers. This estimator has the ability to robustly estimate the system states in a high-gain form. The majority of modern fault detection, control systems, and robots localization depend on mathematically estimating the system states and outputs. Transmissibility-based estimation is incorporated in this work with these three theoretical applications. For fault detection, transmissibility operators are used along a set of outputs to estimate the measurements of another set of outputs. Then faults are detected by comparing the estimated and measured outputs with each other. Control approaches use the transmissibility-based estimation to construct the control signal, in which is injected back to the original system. Robots localization fuses the transmissibility-based estimation with real-time sensor measurements to minimize the error in determining the robot displacements. These three theoretical applications are applied on four different systems. The first system is Connected Autonomous Vehicles (CAV) platoons. A CAV platoon is a network of connected autonomous vehicles that communicate together to move in a specific path with the desired velocity. Transmissibilities are proposed along with the measurements from sensors available in CAV platoons to identify transmissibility operators. This will be then developed to mixed autonomous and human-driven vehicle platoons. Besides the wide range of physical and cyber faults in such systems, this is also motivated by the fact that on-road human-drivers’ behaviour is unknown and difficult to be predicted. Transmissibility operators are used here to handle both cyber-physical faults as well as the human-drivers’ behaviour. The platoon faults are then proposed to be mitigated using a transmissibility-based sliding mode controller. Moreover, transmissibilities are integrated with Kalman filter to localize CAV platoons while operating under non-Gaussian environment as unknown nonlinearities. The second system is a multi-actuator micro positioning system that is used in the semi-conductors industry. Transmissibility operators are applied on this system for fault detection and fault-tolerant control. Fault detection is represented in applying the proposed developments to actuator fault detection. Some of the most common actuator faults such as actuator loss of effectiveness and fatigue crack in the connection hinges will be considered. Transmissibilities then will be used for fault detection without knowledge of the dynamics of the system or the excitation that acts on the system. Next, a transmissibility-based sliding mode control will be implemented to mitigate common actuator faults in multi-actuator systems. The third system is flexible structures subjected to unknown and random excitations. Structures used in applications subjected to turbulent fluid flow such as aerospace and underwater applications are subjected to random excitations distributed along the structure. Transmissibility operators are used for the purpose of structural fault detection and localization during the system operation. The fourth system is robotic manipulators with bounded nonlinearities and time-variant parameters. Both parameter variation and system nonlinearities are considered to be unknown. Transmissibility operators are integrated with Recursive Least Squares (RLS) to overcome the unknown variant parameters. RLS identifies transmissibilities used in the structure of noncausal FIR (Finite Impulse Response) models. While parameter variation can be treated as system nonlinearities, the RLS algorithm is used to optimize what time-variant dynamics to include in the transmissibility operator and what dynamics to push to the system nonlinearities over time. The identified transmissibilities are then used for the purpose of fault detection in an experimental robotic arm with variant picked mass

Development of monitoring and control systems for biotechnological processes

The field of biotechnology represents an important research area that has gained increasing success in recent times. Characterized by the involvement of biological organisms in manufacturing processes, its areas of application are broad and include the pharmaceuticals, agri-food, energy, and even waste treatment. The implication of living microorganisms represents the common element in all bioprocesses. Cell cultivations is undoubtedly the key step that requires maintaining environmental conditions in precise and defined ranges, having a significant impact on the process yield and thus on the desired product quality. The apparatus in which this process occurs is the bioreactor. Unfortunately, monitoring and controlling these processes can be a challenging task because of the complexity of the cell growth phenomenon and the limited number of variables can be monitored in real-time. The thesis presented here focuses on the monitoring and control of biotechnological processes, more specifically in the production of bioethanol by fermentation of sugars using yeasts. The study conducted addresses several issues related to the monitoring and control of the bioreactor, in which the fermentation takes place. First, the topic concerning the lack of proper sensors capable of providing online measurements of key variables (biomass, substrate, product) is investigated. For this purpose, nonlinear estimation techniques are analyzed to reconstruct unmeasurable states. In particular, the geometric observer approach is applied to select the best estimation structure and then a comparison with the extended Kalman filter is reported. Both estimators proposed demonstrate good estimation capabilities as input model parameters vary. Guaranteeing the achievement of the desired ethanol composition is the main goal of bioreactor control. To this end, different control strategies, evaluated for three different scenarios, are analzyed. The results show that the MIMO system, together with an estimator for ethanol composition, ensure the compliance with product quality. After analyzing these difficulties through numeric simulations, this research work shifts to testing a specific biotechnological process such as manufacturing bioethanol from brewery’s spent grain (BSG) as renewable waste biomass. Both acid pre-treatment, which is necessary to release sugars, and fermentation are optimized. Results show that a glucose yield of 18.12 per 100 g of dried biomass is obtained when the pre-treatment step is performed under optimized conditions (0.37 M H2SO4, 10% S-L ratio). Regarding the fermentation, T=25°C, pH=4.5, and inoculum volume equal to 12.25% v/v are selected as the best condition, at which an ethanol yield of 82.67% evaluated with respect to theoretical one is obtained. As a final step, the use of Raman spectroscopy combined with chemometric techniques such as Partial Least Square (PLS) analysis is evaluated to develop an online sensor for fermentation process monitoring. The results show that the biomass type involved significantly affects the acquired spectra, making them noisy and difficult to interpret. This represents a nontrivial limitation of the applied methodology, for which more experimental data and more robust statistical techniques could be helpful

Measurements, Models, Systems and Design

531 s.

Fault Detection, Diagnosis and Fault Tolerance Approaches in Dynamic Systems based on Black-Box Models

In this dissertation new contributions to the research area of fault detection and diagnosis in dynamic systems are presented. The main research effort has been done on the development of new on-line model-based fault detection and diagnosis (FDD) approaches based on blackbox models (linear ARX models, and neural nonlinear ARX models). From a theoretical point of view a white-box model is more desirable to perform the FDD tasks, but in most cases it is very hard, or even impossible, to obtain. When the systems are complex, or difficult to model, modelling based on black-box models is usually a good and often the only alternative. The performance of the system identification methods plays a crucial role in the FDD methods proposed. Great research efforts have been made on the development of linear and nonlinear FDD approaches to detect and diagnose multiplicative (parametric) faults, since most of the past research work has been done focused on additive faults on sensors and actuators. The main pre-requisites for the FDD methods developed are: a) the on-line application in a real-time environment for systems under closed-loop control; b) the algorithms must be implemented in discrete time, and the plants are systems in continuous time; c) a two or three dimensional space for visualization and interpretation of the fault symptoms. An engineering and pragmatic view of FDD approaches has been followed, and some new theoretical contributions are presented in this dissertation. The fault tolerance problem and the fault tolerant control (FTC) have been investigated, and some ideas of the new FDD approaches have been incorporated in the FTC context. One of the main ideas underlying the research done in this work is to detect and diagnose faults occurring in continuous time systems via the analysis of the effect on the parameters of the discrete time black-box ARX models or associated features. In the FDD methods proposed, models for nominal operation and models for each faulty situation are constructed in off-line operation, and used a posteriori in on-line operation. The state of the art and some background concepts used for the research come from many scientific areas. The main concepts related to data mining, multivariate statistics (principal component analysis, PCA), linear and nonlinear dynamic systems, black-box models, system identification, fault detection and diagnosis (FDD), pattern recognition and discriminant analysis, and fault tolerant control (FTC), are briefly described. A sliding window version of the principal components regression algorithm, termed SW-PCR, is proposed for parameter estimation. The sliding window parameter estimation algorithms are most appropriate for fault detection and diagnosis than the recursive algorithms. For linear SISO systems, a new fault detection and diagnosis approach based on dynamic features (static gain and bandwidth) of ARX models is proposed, using a pattern classification approach based on neural nonlinear discriminant analysis (NNLDA). A new approach for fault detection (FDE) is proposed based on the application of the PCA method to the parameter space of ARX models; this allows a dimensional reduction, and the definition of thresholds based on multivariate statistics. This FDE method has been combined with a fault diagnosis (FDG) method based on an influence matrix (IMX). This combined FDD method (PCA & IMX) is suitable to deal with SISO or MIMO linear systems. Most of the research on the fault detection and diagnosis area has been done for linear systems. Few investigations exist in the FDD approaches for nonlinear systems. In this work, two new nonlinear approaches to FDD are proposed that are appropriate to SISO or MISO systems. A new architecture for a neural recurrent output predictor (NROP) is proposed, incorporating an embedded neural parallel model, an external feedback and an adjustable gain (design parameter). A new fault detection and diagnosis (FDD) approach for nonlinear systems is proposed based on a bank of neural recurrent output predictors (NROPs). Each neural NROP predictor is tuned to a specific fault. Also, a new FDD method based on the application of neural nonlinear PCA to ARX model parameters is proposed, combined with a pattern classification approach based on neural nonlinear discriminant analysis. In order to evaluate the performance of the proposed FDD methodologies, many experiments have been done using simulation models and a real setup. All the algorithms have been developed in discrete time, except the process models. The process models considered for the validation and tests of the FDD approaches are: a) a first order linear SISO system; b) a second order SISO model of a DC motor; c) a MIMO system model, the three-tank benchmark. A real nonlinear DC motor setup has also been used. A fault tolerant control (FTC) approach has been proposed to solve the typical reconfiguration problem formulated for the three-tank benchmark. This FTC approach incorporates the FDD method based on a bank of NROP predictors, and on an adaptive optimal linear quadratic Gaussian controller

Data-driven fault detection using trending analysis

The objective of this research is to develop data-driven fault detection methods which do not rely on mathematical models yet are capable of detecting process malfunctions. Instead of using mathematical models for comparing performances, the methods developed rely on extensive collection of data to establish classification schemes that detect faults in new data. The research develops two different trending approaches. One uses the normal data to define a one-class classifier. The second approach uses a data mining technique, e.g. support vector machine (SVM) to define multi class classifiers. Each classifier is trained on a set of example objects. The one-class classification assumes that only information of one of the classes, namely the normal class, is available. The boundary between the two classes, normal and faulty, is estimated from data of the normal class only. The research assumes that the convex hull of the normal data can be used to define a boundary separating normal and faulty data. The multi class classifier is implemented through several binary classifiers. It is assumed that data from two classes are available and the decision boundary is supported from both sides by example objects. In order to detect significant trends in the data the research implements a non-uniform quantization technique, based on Lloyd’s algorithm and defines a special subsequence-based kernel. The effect of the subsequence length is examined through computer simulations and theoretical analysis. The test bed used to collect data and implement the fault detection is a six degrees of freedom, rigid body model of a B747 100/200 and only faults in the actuators are considered. In order to thoroughly test the efficiency of the approach, the test use only sensor data that does not include manipulated variables. Even with this handicap the approach is effective with the average of 79.5% correct detection and 16.7% missed alarm and 3.9% false alarms for six different faults

Feasible, Robust and Reliable Automation and Control for Autonomous Systems

The Special Issue book focuses on highlighting current research and developments in the automation and control field for autonomous systems as well as showcasing state-of-the-art control strategy approaches for autonomous platforms. The book is co-edited by distinguished international control system experts currently based in Sweden, the United States of America, and the United Kingdom, with contributions from reputable researchers from China, Austria, France, the United States of America, Poland, and Hungary, among many others. The editors believe the ten articles published within this Special Issue will be highly appealing to control-systems-related researchers in applications typified in the fields of ground, aerial, maritime vehicles, and robotics as well as industrial audiences

Survey of FPGA applications in the period 2000 – 2015 (Technical Report)

Romoth J, Porrmann M, Rückert U. Survey of FPGA applications in the period 2000 – 2015 (Technical Report).; 2017.Since their introduction, FPGAs can be seen in more and more different fields of applications. The key advantage is the combination of software-like flexibility with the performance otherwise common to hardware. Nevertheless, every application field introduces special requirements to the used computational architecture. This paper provides an overview of the different topics FPGAs have been used for in the last 15 years of research and why they have been chosen over other processing units like e.g. CPUs

Advances in Computational Intelligence Applications in the Mining Industry

This book captures advancements in the applications of computational intelligence (artificial intelligence, machine learning, etc.) to problems in the mineral and mining industries. The papers present the state of the art in four broad categories: mine operations, mine planning, mine safety, and advances in the sciences, primarily in image processing applications. Authors in the book include both researchers and industry practitioners