Deterministic Assembly Scheduling Problems: A Review and Classification of Concurrent-Type Scheduling Models and Solution Procedures

Many activities in industry and services require the scheduling of tasks that can be concurrently executed, the most clear example being perhaps the assembly of products carried out in manufacturing. Although numerous scientific contributions have been produced on this area over the last decades, the wide extension of the problems covered and the lack of a unified approach have lead to a situation where the state of the art in the field is unclear, which in turn hinders new research and makes translating the scientific knowledge into practice difficult. In this paper we propose a unified notation for assembly scheduling models that encompass all concurrent-type scheduling problems. Using this notation, the existing contributions are reviewed and classified into a single framework, so a comprehensive, unified picture of the field is obtained. In addition, a number of conclusions regarding the state of the art in the topic are presented, as well as some opportunities for future research.Ministerio de Ciencia e Innovación español DPI2016-80750-

A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Integrated Batching and Lot Streaming with Variable Sublots and Sequence-Dependent Setups in a Two-Stage Hybrid Flow Shop

Consider a paint manufacturing firm whose customers typically place orders for two or more products simultaneously: liquid primer, top coat paint, and/or undercoat paint. Each product belongs to an associated product family that can be batched together during the manufacturing process. Meanwhile, each product can be split into several sublots so that overlapping production is possible in a two-stage hybrid flow shop. Various numbers of identical capacitated machines operate in parallel at each stage. We present a mixed-integer programming (MIP) to analyze this novel integrated batching and lot streaming problem with variable sublots, incompatible job families, and sequence-dependent setup times. The model determines the number of sublots for each product, the size of each sublot, and the production sequencing for each sublot such that the sum of weighted completion time is minimized. Several numerical example problems are presented to validate the proposed formulation and to compare results with similar problems in the literature. Furthermore, an experimental design based on real industrial data is used to evaluate the performance of proposed model. Results indicate that the computational cost of solving the model is high

Bütünleşik tedarik zinciri çizelgeleme modelleri: Bir literatür taraması

Research on integration of supply chain and scheduling is relatively recent, and number of studies on this topic is increasing. This study provides a comprehensive literature survey about Integrated Supply Chain Scheduling (ISCS) models to help identify deficiencies in this area. For this purpose, it is thought that this study will contribute in terms of guiding researchers working in this field. In this study, existing literature on ISCS problems are reviewed and summarized by introducing the new classification scheme. The studies were categorized by considering the features such as the number of customers (single or multiple), product lifespan (limited or unlimited), order sizes (equal or general), vehicle characteristics (limited/sufficient and homogeneous/heterogeneous), machine configurations and number of objective function (single or multi objective). In addition, properties of mathematical models applied for problems and solution approaches are also discussed.Bütünleşik Tedarik Zinciri Çizelgeleme (BTZÇ) üzerine yapılan araştırmalar nispeten yenidir ve bu konu üzerine yapılan çalışma sayısı artmaktadır. Bu çalışma, bu alandaki eksiklikleri tespit etmeye yardımcı olmak için BTZÇ modelleri hakkında kapsamlı bir literatür araştırması sunmaktadır. Bu amaçla, bu çalışmanın bu alanda çalışan araştırmacılara rehberlik etmesi açısından katkı sağlayacağı düşünülmektedir. Bu çalışmada, BTZÇ problemleri üzerine mevcut literatür gözden geçirilmiş ve yeni sınıflandırma şeması tanıtılarak çalışmalar özetlenmiştir. Çalışmalar; tek veya çoklu müşteri sayısı, sipariş büyüklüğü tipi (eşit veya genel), ürün ömrü (sınırlı veya sınırsız), araç karakteristikleri (sınırlı/yeterli ve homojen/heterojen), makine konfigürasyonları ve amaç fonksiyonu sayısı (tek veya çok amaçlı) gibi özellikler dikkate alınarak kategorize edildi. Ayrıca problemler için uygulanan matematiksel modellerin özellikleri ve çözüm yaklaşımları da tartışılmıştır

Energy Efficient Policies, Scheduling, and Design for Sustainable Manufacturing Systems

Climate mitigation, more stringent regulations, rising energy costs, and sustainable manufacturing are pushing researchers to focus on energy efficiency, energy flexibility, and implementation of renewable energy sources in manufacturing systems. This thesis aims to analyze the main works proposed regarding these hot topics, and to fill the gaps in the literature. First, a detailed literature review is proposed. Works regarding energy efficiency in different manufacturing levels, in the assembly line, energy saving policies, and the implementation of renewable energy sources are analyzed. Then, trying to fill the gaps in the literature, different topics are analyzed more in depth. In the single machine context, a mathematical model aiming to align the manufacturing power required to a renewable energy supply in order to obtain the maximum profit is developed. The model is applied to a single work center powered by the electric grid and by a photovoltaic system; afterwards, energy storage is also added to the power system. Analyzing the job shop context, switch off policies implementing workload approach and scheduling considering variable speed of the machines and power constraints are proposed. The direct and indirect workloads of the machines are considered to support the switch on/off decisions. A simulation model is developed to test the proposed policies compared to others presented in the literature. Regarding the job shop scheduling, a fixed and variable power constraints are considered, assuming the minimization of the makespan as the objective function. Studying the factory level, a mathematical model to design a flow line considering the possibility of using switch-off policies is developed. The design model for production lines includes a targeted imbalance among the workstations to allow for defined idle time. Finally, the main findings, results, and the future directions and challenges are presented

Assembly flowshop scheduling problem: Speed-up procedure and computational evaluation

In this paper, we address the assembly flowshop scheduling problem, which is a generalisation of two well-known scheduling problems in the literature: the three-stage Assembly Scheduling Problem (ASP) and its variant with two stages denoted as the two-stage ASP. For this problem, we prove several theoretical results which are used to propose a speed-up procedure. This acceleration mechanism can be applied in any insertion-based method for the problem under study and, consequently, also for their special cases. In addition, we propose four efficient constructive heuristics for the problem, based on both Johnson’s algorithm and the NEH heuristic. These proposals are compared against 47 algorithms existing in the literature for related problems. The results show the excellent performance of the proposals.Ministerio de Ciencia e Innovación PID2019-108756RB-I00Junta de Andalucía P18-FR-1149, 5835Junta de Andalucía US- 126451

Modeling and Solving Flow Shop Scheduling Problem Considering Worker Resource

In this paper, an uninterrupted hybrid flow scheduling problem is modeled under uncertainty conditions. Due to the uncertainty of processing time in workshops, fuzzy programming method has been used to control the parameters of processing time and preparation time. In the proposed model, there are several jobs that must be processed by machines and workers, respectively. The main purpose of the proposed model is to determine the correct sequence of operations and assign operations to each machine and each worker at each stage, so that the total completion time (Cmax) is minimized. Also this paper, fuzzy programming method is used for control unspecified parameter has been used from GAMS software to solve sample problems. The results of problem solving in small and medium dimensions show that with increasing uncertainty, the amount of processing time and consequently the completion time increases. Increases from the whole work. On the other hand, with the increase in the number of machines and workers in each stage due to the high efficiency of the machines, the completion time of all works has decreased. Innovations in this paper include uninterrupted hybrid flow storage scheduling with respect to fuzzy processing time and preparation time in addition to payment time. The allocation of workers and machines to jobs is another innovation of this article