Preparation and characterisation of inorganic nanostructured support materials for polymer electrolyte fuel cells

Polymer electrolyte fuel cells (PEFCs) have been identified as a safe, clean and reliable alternative energy conversion technology to conventional, fossil fuel based, ones. However, the hindrance to worldwide commercialisation of this technology lies in the poor durability and high costs associated with the current carbon supported platinum (Pt/C) catalysts. Carbon support corrosion and Pt dissolution/aggregation on the catalyst layer within the fuel cell have been confirmed as the major contributors to the degradation of the Pt/C (Shao, et al., 2007). Attention needs to be paid to the improvement of catalyst components to produce an electrocatalyst with better degradation resistance and low Pt loading in order to overcome these two major commercialisation barriers. The physico-chemical and electronic interaction between the Pt catalyst and the support material play a crucial role in the catalytic activity and stability of the electrocatalysts (Wang, et al., 2011). A comprehensive understanding of the effects of catalyst support material and morphology on the mechanism and kinetics of the oxygen reduction reaction (ORR) needs to be developed. This study investigated alternative, novel catalyst support materials and structures for the catalyst layer as opposed to carbon for PEFC applications. This material consisted of TiB2 electrospun nanofibers, powder and crushed electrospun nanofibers. Methods used to reliably and accurately deposit Pt onto these materials were identified, developed and analysed. These methods include platinum deposited onto TiB2 powder, electrospun crushed nanofibers and nanofiber mats via DC magnetron sputter deposition and thermally induced chemical deposition (TICD). The synthesised catalysts were physically characterised using X-ray diffraction (XRD), Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM) and Inductively Coupled Plasma Optical emission spectrometry (ICP-OES). Platinum effectively deposited on the TiB2 support structures via these deposition techniques within two standard deviations of the desired Pt loadings

Evaluation of metal nitrides and borides as alternative electrocatalyst support materials for polymer electrolyte fuel cells

Includes bibliographical references.Polymer electrolyte fuel cells (PEFCs) have wide variety of commercial applications, however due to poor durability and high cost, this technology has currently not reached its commercialization stage. Poor durability is mainly attributed to carbon support corrosion during start-up and shut-down of the fuel cell. Corrosion of the electrocatalyst support materials has numerous adverse effects on the performance of the fuel cell, such as weakening of metal-support interaction which results in Pt detachment, dissolution and sintering. Hence, the electrochemical active surface area is significantly reduced. It is clear that there is an urgent need for more robust, high performance alternative support materials to carbon. In this study, metal nitrides and borides (TiN, ZrN, TiB₂ , ZrB₂ and LaB₆) were evaluated as potential support materials, in an attempt to improve the durability and performance of PEFCs

Thin Film Ceramic Strain Sensor Development for High Temperature Environments

The need for sensors to operate in harsh environments is illustrated by the need for measurements in the turbine engine hot section. The degradation and damage that develops over time in hot section components can lead to catastrophic failure. At present, the degradation processes that occur in the harsh hot section environment are poorly characterized, which hinders development of more durable components, and since it is so difficult to model turbine blade temperatures, strains, etc, actual measurements are needed. The need to consider ceramic sensing elements is brought about by the temperature limits of metal thin film sensors in harsh environments. The effort at the NASA Glenn Research Center (GRC) to develop high temperature thin film ceramic static strain gauges for application in turbine engines is described, first in the fan and compressor modules, and then in the hot section. The near-term goal of this research effort was to identify candidate thin film ceramic sensor materials and provide a list of possible thin film ceramic sensor materials and corresponding properties to test for viability. A thorough literature search was conducted for ceramics that have the potential for application as high temperature thin film strain gauges chemically and physically compatible with the NASA GRCs microfabrication procedures and substrate materials. Test results are given for tantalum, titanium and zirconium-based nitride and oxynitride ceramic films

Structure, properties and phase composition of composite materials based on the system NiTi-TiB2

This article considers issues pertinent to the research of the phase composition, structure and mechanical properties of materials obtained from powders of composite (Ni-Ti)-TiB2, which have prospective applications in aerospace and automotive industry and engine construction. The starting powder materials (Ni-Ti)-TiB2 were obtained by self-propagating high-temperature synthesis (SHS). Research samples were produced using high-temperature vacuum sintering. It was shown that the use of such materials increases the wettability of the particles and allows the production of composites, the density of which is 95% of the theoretical one. Average particle size was 1.54 µm, average microhardness was 8 GPa, which is an order of magnitude higher than the average microhardness of pure nickel-based and titanium-based alloys, and the ultimate strength values were comparable to those of tungsten-based heavy alloys

An Overview of Metal Matrix Nanocomposites Reinforced with Graphene Nanoplatelets; Mechanical, Electrical and Thermophysical Properties

Two-dimensional graphene nanoplatelets with unique electrical, mechanical and thermophysical characteristics are considered as an interesting reinforcement to develop new lightweight, high-strength, and high-performance metal matrix nanocomposites. On the other hand, by the rapid progress of technology in recent years, development of advanced materials like new metal matrix nanocomposites for structural engineering and functional device applications is a priority for various industries. This article provides an overview of research efforts with an emphasis on the fabrication and characterization of different metal matrix nanocomposites reinforced by graphene nanoplatelets (GNPs). Particular attention is devoted to find the role of GNPs on the final electrical and thermal conductivity, the coefficient of thermal expansion, and mechanical responses of aluminum, magnesium and copper matrix nanocomposites. In sum, this review pays specific attention to the structure-property relationship of these novel nanocomposites