A single-machine scheduling problem with multiple unavailability constraints: A mathematical model and an enhanced variable neighborhood search approach

AbstractThis research focuses on a scheduling problem with multiple unavailability periods and distinct due dates. The objective is to minimize the sum of maximum earliness and tardiness of jobs. In order to optimize the problem exactly a mathematical model is proposed. However due to computational difficulties for large instances of the considered problem a modified variable neighborhood search (VNS) is developed. In basic VNS, the searching process to achieve to global optimum or near global optimum solution is totally random, and it is known as one of the weaknesses of this algorithm. To tackle this weakness, a VNS algorithm is combined with a knowledge module. In the proposed VNS, knowledge module extracts the knowledge of good solution and save them in memory and feed it back to the algorithm during the search process. Computational results show that the proposed algorithm is efficient and effective

A common framework and taxonomy for multicriteria scheduling problems with Interfering and competing Jobs: Multi-agent scheduling problems

Most classical scheduling research assumes that the objectives sought are common to all jobs to be scheduled. However, many real-life applications can be modeled by considering different sets of jobs, each one with its own objective(s), and an increasing number of papers addressing these problems has appeared over the last few years. Since so far the area lacks a uni ed view, the studied problems have received different names (such as interfering jobs, multi-agent scheduling, mixed-criteria, etc), some authors do not seem to be aware of important contributions in related problems, and solution procedures are often developed without taking into account existing ones. Therefore, the topic is in need of a common framework that allows for a systematic recollection of existing contributions, as well as a clear de nition of the main research avenues. In this paper we review multicriteria scheduling problems involving two or more sets of jobs and propose an uni ed framework providing a common de nition, name and notation for these problems. Moreover, we systematically review and classify the existing contributions in terms of the complexity of the problems and the proposed solution procedures, discuss the main advances, and point out future research lines in the topic

Job shop scheduling to minimize work-in-process, earliness and tardiness costs

Ph.DDOCTOR OF PHILOSOPH

Design and analysis of algorithms for solving a class of routing shop scheduling problems

Ph.DDOCTOR OF PHILOSOPH

Minimización de la tardanza en problemas de programación de tareas en maquinas paralelas con deterioro de los recursos

En ambientes de manufactura y de servicios es frecuente encontrar diferentes tareas que son realizadas en paralelo empleando recursos heterogéneos, los cuales tienen la característica de sufrir deterioro a medida que transcurre el tiempo. Ese deterioro tiene un impacto significativo en el desempeño de dichos recursos, lo que se puede medir de diferentes formas tales, como: calidad, tiempo de proceso, entre otros. Esta investigación científica utiliza un modelo donde el deterioro de los recursos es una función de las tareas específicas previamente realizadas por el recurso. La formulación del problema se presenta por medio de un modelo de programación matemática. Este trabajo presenta dos heurísticas para resolver el problema en un tiempo razonable, donde cada heurística emplea diferentes reglas y criterios para identificar la mejor solución. Un análisis de sensibilidad, que comprende 2700 casos, es llevado a cabo para evaluar la eficacia de las heurísticas. Los resultados comprueban que las heurísticas son eficientes y generan soluciones útiles para el tomador de decisiones.In manufacturing and service environments it is common to find processes that are performed in parallel by different resources, which have the characteristic that their performance deteriorates with time. This deterioration has a significant effect on the performance of the resources that can be measured in different forms such as quality and process time. This research utilizes a model where resource deterioration is a function of the specific jobs previously completed by the resource. The problem’s formulation is presented as a mathematical program. The paper presents two heuristics to solve the problem, where each has different rules to find the best solution. A sensitivity analysis that includes 2700 cases is performed to evaluate the performance of the heuristics. The results demonstrate that the heuristics are efficient and generate useful solutions for decision makers

Minimización de la tardanza en problemas de programación de tareas en maquinas paralelas con deterioro de los recursos

En ambientes de manufactura y de servicios es frecuente encontrar diferentes tareas que son realizadas en paralelo empleando recursos heterogéneos, los cuales tienen la característica de sufrir deterioro a medida que transcurre el tiempo. Ese deterioro tiene un impacto significativo en el desempeño de dichos recursos, lo que se puede medir de diferentes formas tales, como: calidad, tiempo de proceso, entre otros. Esta investigación científica utiliza un modelo donde el deterioro de los recursos es una función de las tareas específicas previamente realizadas por el recurso. La formulación del problema se presenta por medio de un modelo de programación matemática. Este trabajo presenta dos heurísticas para resolver el problema en un tiempo razonable, donde cada heurística emplea diferentes reglas y criterios para identificar la mejor solución. Un análisis de sensibilidad, que comprende 2700 casos, es llevado a cabo para evaluar la eficacia de las heurísticas. Los resultados comprueban que las heurísticas son eficientes y generan soluciones útiles para el tomador de decisiones. In manufacturing and service environments it is common to find processes that are performed in parallel by different resources, which have the characteristic that their performance deteriorates with time. This deterioration has a significant effect on the performance of the resources that can be measured in different forms such as quality and process time. This research utilizes a model where resource deterioration is a function of the specific jobs previously completed by the resource. The problem’s formulation is presented as a mathematical program. The paper presents two heuristics to solve the problem, where each has different rules to find the best solution. A sensitivity analysis that includes 2700 cases is performed to evaluate the performance of the heuristics. The results demonstrate that the heuristics are efficient and generate useful solutions for decision makers

Two-agent scheduling in open shops subject to machine availability and eligibility constraints

Purpose: The aims of this article are to develop a new mathematical formulation and a new heuristic for the problem of preemptive two-agent scheduling in open shops subject to machine maintenance and eligibility constraints. Design/methodology: Using the ideas of minimum cost flow network and constraint programming, a heuristic and a network based linear programming are proposed to solve the problem. Findings: Computational experiments show that the heuristic generates a good quality schedule with a deviation of 0.25% on average from the optimum and the network based linear programming model can solve problems up to 110 jobs combined with 10 machines without considering the constraint that each operation can be processed on at most one machine at a time. In order to satisfy this constraint, a time consuming Constraint Programming is proposed. For n = 80 and m = 10, the average execution time for the combined models (linear programming model combined with Constraint programming) exceeds two hours. Therefore, the heuristic algorithm we developed is very efficient and is in need. Practical implications: Its practical implication occurs in TFT-LCD and E-paper manufacturing wherein units go through a series of diagnostic tests that do not have to be performed in any specified order. Originality/value: The main contribution of the article is to split the time horizon into many time intervals and use the dispatching rule for each time interval in the heuristic algorithm, and also to combine the minimum cost flow network with the Constraint Programming to solve the problem optimally.Peer Reviewe

Aproximações heurísticas para um problema de escalonamento do tipo flexible job-shop

Mestrado em Engenharia e Gestão IndustrialEste trabalho aborda um novo tipo de problema de escalonamento que pode ser encontrado em várias aplicações do mundo-real, principalmente na indústria transformadora. Em relação à configuração do shop floor, o problema pode ser classificado como flexible job-shop, onde os trabalhos podem ter diferentes rotas ao longo dos recursos e as suas operações têm um conjunto de recursos onde podem ser realizadas. Outras características de processamento abordadas são: datas possíveis de início, restrições de precedência (entre operações de um mesmo trabalho ou entre diferentes trabalhos), capacidade dos recursos (incluindo paragens, alterações na capacidade e capacidade infinita) e tempos de setup (que podem ser dependentes ou independentes da sequência). O objetivo é minimizar o número total de trabalhos atrasados. Para resolver o novo problema de escalonamento proposto um modelo de programação linear inteira mista é apresentado e novas abordagens heurísticas são propostas. Duas heurísticas construtivas, cinco heurísticas de melhoramento e duas metaheurísticas são propostas. As heurísticas construtivas são baseadas em regras de ordenação simples, onde as principais diferenças entre elas dizem respeito às regras de ordenação utilizadas e à forma de atribuir os recursos às operações. Os métodos são designados de job-by-job (JBJ), operation-by-operation (OBO) e resource-by-resource (RBR). Dentro das heurísticas de melhoramento, a reassign e a external exchange visam alterar a atribuição dos recursos, a internal exchange e a swap pretendem alterar a sequência de operações e a reinsert-reassign é focada em mudar, simultaneamente, ambas as partes. Algumas das heurísticas propostas são usadas em metaheurísticas, nomeadamente a greedy randomized adaptive search procedure (GRASP) e a iterated local search (ILS). Para avaliar estas abordagens, é proposto um novo conjunto de instâncias adaptadas de problemas de escalonamento gerais do tipo flexible job-shop. De todos os métodos, o que apresenta os melhores resultados é o ILS-OBO obtendo melhores valores médios de gaps em tempos médios inferiores a 3 minutos.This work addresses a new type of scheduling problem which can be found in several real-world applications, mostly in manufacturing. Regarding shop floor configuration, the problem can be classified as flexible job-shop, where jobs can have different routes passing through resources and their operations have a set of eligible resources in which they can be performed. The processing characteristics addressed are release dates, precedence constraints (either between operations of the same job or between different jobs), resources capacity (including downtimes, changes in capacity, and infinite capacity), and setup times, which can be sequence-dependent or sequence-independent. The objective is to minimise the total number of tardy jobs. To tackle the newly proposed flexible job-shop scheduling problem (FJSP), a mixed integer linear programming model (MILP) is presented and new heuristic approaches are put forward. Three constructive heuristics, five improvement heuristics, and two metaheuristics are proposed. The constructive heuristics are based on simple dispatching rules, where the main differences among them concern the used dispatching rules and the way resources are assigned. The methods are named job-by-job (JBJ), operation-by-operation (OBO) and resource-by-resource (RBR). Within improvement heuristics, reassign and external exchange aim to change the resources assignment, internal exchange and swap intend changing the operations sequence, and reinsert-reassign is focused in simultaneously changing both parts. Some of the proposed heuristics are used within metaheuristic frameworks, namely greedy randomized adaptive search procedure (GRASP) and iterative local search (ILS). In order to evaluate these approaches, a new set of benchmark instances adapted from the general FJSP is proposed. Out of all methods, the one which shows the best average results is ILS-OBO obtaining the best average gap values in average times lower than 3 minutes

A Digital Twin Framework for Production Planning Optimization: Applications for Make-To-Order Manufacturers

In this dissertation, we develop a Digital Twin framework for manufacturing systems and apply it to various production planning and scheduling problems faced by Make-To-Order (MTO) firms. While this framework can be used to digitally represent a particular manufacturing environment with high fidelity, our focus is in using it to generate realistic settings to test production planning and scheduling algorithms in practice. These algorithms have traditionally been tested by either translating a practical situation into the necessary modeling constructs, without discussion of the assumptions and inaccuracies underlying this translation, or by generating random instances of the modeling constructs, without assessing the limitations in accurately representing production environments. The consequence has been a serious gap between theory advancement and industry practice. The major goal of this dissertation is to develop a framework that allows for practical testing, evaluation, and implementation of new approaches for seamless industry adoption. We develop this framework as a modular software package and emphasize the practicality and configurability of the framework, such that minimal modelling effort is required to apply the framework to a multitude of optimization problems and manufacturing systems. Throughout this dissertation, we emphasize the importance of the underlying scheduling problems which provide the basis for additional operational decision making. We focus on the computational evaluation and comparisons of various modeling choices within the developed frameworks, with the objective of identifying models which are both effective and computationally efficient. In Part 1 of this dissertation, we consider a class of Production Planning and Execution problems faced by job shop manufacturing systems. In Part 2 of this dissertation, we consider a class of scheduling problems faced by manufacturers whose production system is dominated by a single operation

Quantitative Methods For Select Problems In Facility Location And Facility Logistics

This dissertation presented three logistics problems. The first problem is a parallel machine scheduling problems that considers multiple unique characteristics including release dates, due dates, limited machine availability and job splitting. The objective of is to minimize the total amount of time required to complete work. A mixed integer programming model is presented and a heuristic is developed for solving the problem. The second problem extends the first parallel scheduling problem to include two additional practical considerations. The first is a setup time that occurs when warehouse staff change from one type of task to another. The second is a fixed time window for employee breaks. A simulated annealing (SA) heuristic is developed for its solution. The last problem studied in this dissertation is a new facility location problem variant with application in disaster relief with both verified data and unverified user-generated data are available for consideration during decision making. A total of three decision strategies that can be used by an emergency manager faced with a POD location decision for which both verified and unverified data are available are proposed: Consider Only Verified, Consider All and Consider Minimax Regret. The strategies differ according to how the uncertain user-generated data is incorporated in the planning process. A computational study to compare the performance of the three decision strategies across a range of plausible disaster scenarios is presented