Architectural study of the design and operation of advanced force feedback manual controllers

A teleoperator system consists of a manual controller, control hardware/software, and a remote manipulator. It was employed in either hazardous or unstructured, and/or remote environments. In teleoperation, the main-in-the-loop is the central concept that brings human intelligence to the teleoperator system. When teleoperation involves contact with an uncertain environment, providing the feeling of telepresence to the human operator is one of desired characteristics of the teleoperator system. Unfortunately, most available manual controllers in bilateral or force-reflecting teleoperator systems can be characterized by their bulky size, high costs, or lack of smoothness and transparency, and elementary architectures. To investigate other alternatives, a force-reflecting, 3 degree of freedom (dof) spherical manual controller is designed, analyzed, and implemented as a test bed demonstration in this research effort. To achieve an improved level of design to meet criteria such as compactness, portability, and a somewhat enhanced force-reflecting capability, the demonstration manual controller employs high gear-ratio reducers. To reduce the effects of the inertia and friction on the system, various force control strategies are applied and their performance investigated. The spherical manual controller uses a parallel geometry to minimize inertial and gravitational effects on its primary task of transparent information transfer. As an alternative to the spherical 3-dof manual controller, a new conceptual (or parallel) spherical 3-dof module is introduced with a full kinematic analysis. Also, the resulting kinematic properties are compared to those of other typical spherical 3-dof systems. The conceptual design of a parallel 6-dof manual controller and its kinematic analysis is presented. This 6-dof manual controller is similar to the Stewart Platform with the actuators located on the base to minimize the dynamic effects. Finally, a combination of the new 3-dof and 6-dof concepts is presented as a feasible test-bed for enhanced performance in a 9-dof system

Stable, high-force, low-impedance robotic actuators for human-interactive machines

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2005.Includes bibliographical references (p. 347-359).Robots that engage in significant physical interaction with humans, such as robotic physical therapy aids, must exhibit desired mechanical endpoint impedance while simultaneously producing large forces. In most practical robot configurations, this requires actuators with high force-to-weight ratios and low intrinsic impedance. This thesis explores several approaches to improve the tradeoff between actuator force capacity, weight, and ability to produce desired impedance. Existing actuators that render impedance accurately generally have poor force densities while those with high force densities often have high intrinsic impedance. Aggressive force feedback can reduce apparent endpoint impedance, but compromises coupled stability. The common standard for ensuring coupled stability, passivity, can limit performance severely. An alternative measure of coupled stability is proposed that uses limited knowledge of environment dynamics (e.g. a human limb) and applies robust stability tools to port functions. Because of structural differences between interaction control and servo control, classical single-input, single-output control tools cannot be directly applied for design. Instead, a search method is used to select controller parameters for an assumed structure.(cont.) Simulations and experiments show that this new approach can be used to design a force-feedback controller for a robot actuator that improves performance, reduces conservatism, and maintains coupled stability. Adding dynamics in series to change an actuator's physical behavior can also improve performance. The design tools developed for controller design are adapted to select parameters for physical series dynamics and the control system simultaneously. This design procedure is applied to both spring-damper and inertial series dynamics. Results show that both structures can be advantageous, and that the systematic design of hardware and control together can improve performance dramatically over prior work. A remote transmission design is proposed to reduce actuator weight directly. This design uses a stationary direct-drive electromagnetic actuator and a passive, flexible hydraulic transmission with low intrinsic impedance, thereby utilizing the impedance- rendering capabilities of direct-drive actuation and the force density of hydraulic actuation. The design, construction and characterization of a low-weight, low-friction prototype for a human arm therapy robot are discussed. Recommendations and tradeoffs are presented.by Stephen Paul Buerger.Ph.D

Application of ultrasonic motors to MR-compatible haptic interfaces

Functional Magnetic Resonance Imagery (fMRI) is an imaging technique allowing the observation of brain activity. Haptic interfaces can be used in conjunction with fMRI to stimulate the subject while measuring brain activity. Using robotic stimulation over conventional methods offers repeatability, flexibility and the possibility of logging of different experiment variables. Such system becomes a powerful tool for neuroscience study, diagnostic and rehabilitation. The MR scanner with its high magnetic fields and radio frequency pulses is a harsh environment for a robotic system. Robots that can operate safely and do not induce disturbances in the imaging of the scanner are qualified as MR-compatible. The actuation of these robots is an important issue. Electrical power brought to the actuator represents an important source of interferences with the scanner. Since electrical motors cannot be introduced in the MR room, haptic interfaces are conventionally remotely actuated over a long transmission with the actuators placed outside of the MR room. In particular cases, such as the study of finger motion, small haptic interfaces with limited force ranges are required. Remote actuation methods impose transmission lengths and means that cannot be reduced nor scaled down thus imposing a trade-off between performances and size reduction in these applications. This work investigates an alternative actuator that can achieve high-quality force-interactions with the fingers. The Ultrasonic Motor (USM) is MR-compatible and offers good performances. But it is not well suited for force-feedback and may be hazardous for the users. To address these issues, mechanical solutions are investigated by using an electrical analogy applied to mechanical systems. A novel actuation system using the USM as a power source and a clutch to control the output torque is proposed: the Hybrid USM Clutch Actuator (HUCA). The first prototype validates the different mechanical concepts developed in this work. The second, MR-compatible, integrates a clutch based on electrorheological fluids (ER). MR-compatibility has been validated and performances evaluated. Since the HUCA has the unique property of behaving both like a force source and a velocity source, dedicated control schemes have been developed to implement impedance and admittance force control. These enable the display of stiff walls and the rendering of a wide range of impedances thanks to the overlap of their range of displayable impedances. Compared to the hydrostatic transmission actuation, the HUCA shows higher performances and user safety. Furthermore, the powering through electrical wires allows developments of multi-DOF interfaces

High-performance series elastic actuation

textMobile legged robots have the potential to restructure many aspects of our lives in the near future. Whether for applications in household care, entertainment, or disaster response, these systems depend on high-performance actuators to improve their basic capabilities. The work presented here focuses on developing new high-performance actuators, specifically series elastic actuators, to address this need. We adopt a system-wide optimization approach, dealing with factors which influence performance at the levels of mechanical design, electrical system design, and control. Using this approach and based on a set of performance metrics, we produce an actuator, the UT-SEA, which achieves leading empirical results in terms of power-to-weight, force control, size, and system efficiency. We also develop general high-performance control techniques for both force- and position-controlled actuators, some of which were adopted for use on NASA-JSC's Valkyrie Humanoid robot and were used during DARPA's DRC Trials 2013 robotics competition.Electrical and Computer Engineerin

Magneto-Rheological Actuators for Human-Safe Robots: Modeling, Control, and Implementation

In recent years, research on physical human-robot interaction has received considerable attention. Research on this subject has led to the study of new control and actuation mechanisms for robots in order to achieve intrinsic safety. Naturally, intrinsic safety is only achievable in kinematic structures that exhibit low output impedance. Existing solutions for reducing impedance are commonly obtained at the expense of reduced performance, or significant increase in mechanical complexity. Achieving high performance while guaranteeing safety seems to be a challenging goal that necessitates new actuation technologies in future generations of human-safe robots. In this study, a novel two degrees-of-freedom safe manipulator is presented. The manipulator uses magneto-rheological fluid-based actuators. Magneto-rheological actuators offer low inertia-to-torque and mass-to-torque ratios which support their applications in human-friendly actuation. As a key element in the design of the manipulator, bi-directional actuation is attained by antagonistically coupling MR actuators at the joints. Antagonistically coupled MR actuators at the joints allow using a single motor to drive multiple joints. The motor is located at the base of the manipulator in order to further reduce the overall weight of the robot. Due to the unique characteristic of MR actuators, intrinsically safe actuation is achieved without compromising high quality actuation. Despite these advantages, modeling and control of MR actuators present some challenges. The antagonistic configuration of MR actuators may result in limit cycles in some cases when the actuator operates in the position control loop. To study the possibility of limit cycles, describing function method is employed to obtain the conditions under which limit cycles may occur in the operation of the system. Moreover, a connection between the amplitude and the frequency of the potential limit cycles and the system parameters is established to provide an insight into the design of the actuator as well as the controller. MR actuators require magnetic fields to control their output torques. The application of magnetic field however introduces hysteresis in the behaviors of MR actuators. To this effect, an adaptive model is developed to estimate the hysteretic behavior of the actuator. The effectiveness of the model is evaluated by comparing its results with those obtained using the Preisach model. These results are then extended to an adaptive control scheme in order to compensate for the effect of hysteresis. In both modeling and control, stability of proposed schemes are evaluated using Lyapunov method, and the effectiveness of the proposed methods are validated with experimental results

High efficiency pulse motor drive for robotic propulsion

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2013.Cataloged from PDF version of thesis.Includes bibliographical references (p. 155-156).The goal of this research is to improve the power efficiency of robotic locomotion through the use of series elastic actuation, with a focus on swimming motion. To achieve high efficiency, electromechanical drives need to be actuated at high speed and low torque. However, in many robots, the drives are actuated in a low speed and high torque mode, resulting in lower efficiency. Implementing gear trains is one option to rise the input speed and lower the input torque. However gear trains have their own loss which are particularly severe at high gear ratios, and are not back drivable in some cases. In this thesis, we envision and design a new pulse drive type of series elastic electromechanical actuators that seeks to break such tradeoffs and improve overall robotic propulsion drive efficiency. An energy storage element, such as a spring, is installed between the EM actuator and the load. In the fast actuation phase, a pulse displacement/ torque trajectory is applied to the actuator shaft so that the spring is rapidly charged with potential energy. In the slow driving phase, the actuator shaft is locked by a low power mechanical latch and the spring slowly transfers energy into the load. We analytically determine that the most efficient pulse condition is reached when the frequency of the pulse trajectory is close to the natural frequency of the actuator inertia-spring system. Our first low power hardware demonstration without the gearbox transmission shows that the pulse drive achieves an energy efficiency of 80% compared to an efficiency of 50% achieved in the conventional direct drive where an electromechanical actuator is driving a viscous load equal to its own motor constant. Another low power hardware demonstration using gear motors at two loads, whose impedances are 10 times and 20 times as high as the driver motor constant, shows that the pulse drive using a motor with a one-stage gearbox transmission achieves an efficiency of 50%, which are approximately 20% higher than the conventional drive with either a one-stage or a two-stage gearbox transmission. An analytical study on the influence of motor size shows that the efficiency gain of the pulse drive becomes larger at smaller motors and that the best option for the pulse drive is to use a motor with a one-stage gearbox. In a third hardware demonstration, we scale up the power level to match that of a small robotic fish, and use a real viscous load. By using the same brushless motor with a one-stage gearbox, we achieve a pulse drive efficiency of 70% compared to 15% in the conventional gear drive. Some potential targets are robots with cyclical propulsions and high impedance load, e.g., tail actuation in fish-like swimming robots, wing actuation in flying robots and crawling and other motions in snake-like robots.by Zhen Sun.S.M

Robust Impedance Control of a Four Degree of Freedom Exercise Robot

The CSU 4OptimX exercise robot provides a platform for future research into advanced exercise and rehabilitation. The robot and its control system will autonomously modify reference trajectories and impedances on the basis of an optimization criterion and physiological feedback. To achieve this goal, a robust impedance control system with trajectory tracking must be implemented as the foundational control scheme. Two control laws will be compared, sliding mode and H-infinity control. The above robust control laws are combined with underlying impedance control laws to overcome uncertain plant model parameters and disturbance anomalies affecting the input signal. The sliding mode control law is synthesized based on a nominal plant model due to its inherent nature of overcoming unspecified, un-modeled dynamics and disturbances. Implementation of the H-infinity control law uses weights as well as the nominal plant, a structured parametric uncertainty model of the plant, and a model with multiplicative uncertainty. The performance and practicality of each controller is discussed as well as the challenges associated with attempts to implement controllers successfully onto the robot. The findings of this thesis indicate that the closed loop controller with sliding mode is the superior control scheme due to its abilities to counter non-linearities. It is chosen as the platform control scheme. The 2 out of 3 H-infinity controllers performed well in simulation but only one was able to successfully control the robot. Challenges associated with H-infinity control implementation toward impedance control include determining proper weight shapes that balance performance and practicality. This challenge is a starting point for future research into general weight shape determination for H-infinity robust impedance control

NASA Tech Briefs, October 2009

Topics covered include: Light-Driven Polymeric Bimorph Actuators; Guaranteeing Failsafe Operation of Extended-Scene Shack-Hartmann Wavefront Sensor Algorithm; Cloud Water Content Sensor for Sounding Balloons and Small UAVs; Pixelized Device Control Actuators for Large Adaptive Optics; T-Slide Linear Actuators; G4FET Implementations of Some Logic Circuits; Electrically Variable or Programmable Nonvolatile Capacitors; System for Automated Calibration of Vector Modulators; Complementary Paired G4FETs as Voltage-Controlled NDR Device; Three MMIC Amplifiers for the 120-to-200 GHz Frequency Band; Low-Noise MMIC Amplifiers for 120 to 180 GHz; Using Ozone To Clean and Passivate Oxygen-Handling Hardware; Metal Standards for Waveguide Characterization of Materials; Two-Piece Screens for Decontaminating Granular Material; Mercuric Iodide Anticoincidence Shield for Gamma-Ray Spectrometer; Improved Method of Design for Folding Inflatable Shells; Ultra-Large Solar Sail; Cooperative Three-Robot System for Traversing Steep Slopes; Assemblies of Conformal Tanks; Microfluidic Pumps Containing Teflon[Trademark] AF Diaphragms; Transparent Conveyor of Dielectric Liquids or Particles; Multi-Cone Model for Estimating GPS Ionospheric Delays; High-Sensitivity GaN Microchemical Sensors; On the Divergence of the Velocity Vector in Real-Gas Flow; Progress Toward a Compact, Highly Stable Ion Clock; Instruments for Imaging from Far to Near; Reflectors Made from Membranes Stretched Between Beams; Integrated Risk and Knowledge Management Program -- IRKM-P; LDPC Codes with Minimum Distance Proportional to Block Size; Constructing LDPC Codes from Loop-Free Encoding Modules; MMICs with Radial Probe Transitions to Waveguides; Tests of Low-Noise MMIC Amplifier Module at 290 to 340 GHz; and Extending Newtonian Dynamics to Include Stochastic Processes

A plant-inspired robot with soft differential bending capabilities

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