Estimation of the normal contact stiffness for frictional interface in sticking and sliding conditions

Modeling of frictional contact systems with high accuracy needs the knowledge of several contact parameters, which are mainly related to the local phenomena at the contact interfaces and affect the complex dynamics of mechanical systems in a prominent way. This work presents a newer approach for identifying reliable values of the normal contact stiffness between surfaces in contact, in both sliding and sticking conditions. The combination of experimental tests, on a dedicated set-up, with finite element modeling, allowed for an indirect determination of the normal contact stiffness. The stiffness was found to increase with increasing contact pressure and decreasing roughness, while the evolution of surface topography and third-body rheology affected the contact stiffness when sliding

Ultrasonic friction reduction in elastomer - Metal contacts and application to pneumatic actuators

Ultrasonic friction reduction is well known in metal-metal contacts. Due to the vibration, the stick phase in the contact phase vanishes and only sliding occurs. As long as the macroscopic relative velocity of the contact partners is much lower than vibration velocity, the necessary force to move the parts tends to (nearly) zero. If the effect also exists in material combinations with a significant difference in stiffness and damping characteristic has not been investigated in the past. This contribution shows the effect for various material combinations, which are typical for sealings in pneumatic actuators. Further, a novel integrated transducer design for a pneumatic actuator is presented. In this design the transducer also acts as moving part within the pneumatic actuator. The design challenges are the two contact areas on the moving part, where the friction reduction and consequently high vibration amplitudes are needed. The first area is fixed on the transducer geometry, the other is moving along the piston. This novel design has been implemented in the laboratory; detailed experimental results are presented in this contribution

Auto-calibration of ultrasonic lubricant-film thickness measurements

The measurement of oil film thickness in a lubricated component is essential information for performance monitoring and design. It is well established that such measurements can be made ultrasonically if the lubricant film is modelled as a collection of small springs. The ultrasonic method requires that component faces are separated and a reference reflection recorded in order to obtain a reflection coefficient value from which film thickness is calculated. The novel and practically useful approach put forward in this paper and validated experimentally allows reflection coefficient measurement without the requirement for a reference. This involves simultaneously measuring the amplitude and phase of an ultrasonic pulse reflected from a layer. Provided that the acoustic properties of the substrate are known, the theoretical relationship between the two can be fitted to the data in order to yield reflection coefficient amplitude and phase for an infinitely thick layer. This is equivalent to measuring a reference signal directly, but importantly does not require the materials to be separated. The further valuable aspect of this approach, which is demonstrated experimentally, is its ability to be used as a self-calibrating routine, inherently compensating for temperature effects. This is due to the relationship between the amplitude and phase being unaffected by changes in temperature which cause unwanted changes to the incident pulse. Finally, error analysis is performed showing how the accuracy of the results can be optimized. A finding of particular significance is the strong dependence of the accuracy of the technique on the amplitude of reflection coefficient input data used. This places some limitations on the applicability of the technique. © 2008 IOP Publishing Ltd

Attenuation of acoustic waves in glacial ice and salt domes

Two classes of natural solid media (glacial ice and salt domes) are under consideration as media in which to deploy instruments for detection of neutrinos with energy >1e18 eV. Though insensitive to 1e11 to 1e16 eV neutrinos for which observatories (e.g., AMANDA and IceCube) that utilize optical Cherenkov radiation detectors are designed, radio and acoustic methods are suited for searches for the very low fluxes of neutrinos with energies >1017 eV. This is because, due to the very long attenuation lengths of radio and acoustic waves in ice and salt, detection modules can be spaced very far apart. In this paper, I calculate the absorption and scattering coefficients as a function of frequency and grain size for acoustic waves in glacial ice and salt domes and show that experimental measurements on laboratory samples and in glacial ice and salt domes are consistent with theory. For South Pole ice with grain size 0.2 cm at -51 degrees C, scattering lengths are calculated to be 2000 km and 25 km at 10 kHz and 30 kHz, respectively, and the absorption length is calculated to be 9 km at frequencies above 100 Hz. For NaCl (rock salt) with grain size 0.75 cm, scattering lengths are calculated to be 120 km and 1.4 km at 10 kHz and 30 kHz, and absorption lengths are calculated to be 30,000 km and 3300 km at 10 kHz and 30 kHz. Existing measurements are consistent with theory. For ice, absorption is the limiting factor; for salt, scattering is the limiting factor.Comment: 16 pages, 7 figures, submitted to Journal of Geophysical Research - Solid Eart

Friction as Contrast Mechanism in Heterodyne Force Microscopy

The nondestructive imaging of subsurface structures on the nanometer scale has been a long-standing desire in both science and industry. A few impressive images were published so far that demonstrate the general feasibility by combining ultrasound with an Atomic Force Microscope. From different excitation schemes, Heterodyne Force Microscopy seems to be the most promising candidate delivering the highest contrast and resolution. However, the physical contrast mechanism is unknown, thereby preventing any quantitative analysis of samples. Here we show that friction at material boundaries within the sample is responsible for the contrast formation. This result is obtained by performing a full quantitative analysis, in which we compare our experimentally observed contrasts with simulations and calculations. Surprisingly, we can rule out all other generally believed responsible mechanisms, like Rayleigh scattering, sample (visco)elasticity, damping of the ultrasonic tip motion, and ultrasound attenuation. Our analytical description paves the way for quantitative SubSurface-AFM imaging.Comment: 7 pages main paper + 11 pages supplementary material

The application of ultrasonic NDT techniques in tribology

The use of ultrasonic reflection is emerging as a technique for studying tribological contacts. Ultrasonic waves can be transmitted non-destructively through machine components and their behaviour at an interface describes the characteristics of that contact. This paper is a review of the current state of understanding of the mechanisms of ultrasonic reflection at interfaces, and how this has been used to investigate the processes of dry rough surface contact and lubricated contact. The review extends to cover how ultrasound has been used to study the tribological function of certain engineering machine elements

Behaviour of ultrasonic waves in porous rigid materials: anisotropic Biot-Attenborough model

The anisotropic pore structure and elasticity of cancellous bone cause wave speeds and attenuation in cancellous bone to vary with angle. Anisotropy has been introduced into Biot theory by using an empirical expression for the angle-and porosity-dependence of tortuosity. Predictions of a modified anisotropic Biot–Attenboorugh theory are compared with measurements of pulses centred on 100 kHz and 1 MHz transmitted through water-saturated porous samples. The samples are 13 times larger than the original bone samples. Despite the expected effects of scattering, which is neglected in the theory, at 100 kHz the predicted and measured transmitted waveforms are similar

Wear effects and mechanisms of soot-contaminated automotive lubricants

A study has been carried out to investigate the influence of soot-contaminated automotive lubricants in the wear process of a simulated engine valve train contact. Previous research on this topic has been mainly performed from a chemical point of view in fundamental studies, with insufficient relevance to real engine conditions, i.e. load and geometry. This study investigates the conditions under which wear occurs through specimen testing. The objective of the work was to understand the wear mechanisms that occur within the contaminated contact zone, to help in future development of a predictive wear model to assist in the valve-train design process. The effects of soot in lubricants have been tested using a reciprocating test-rig specifically designed for this application, where a steel disc is held in a bath of oil and a steel ball (replicating a valve train contact) is attached to a reciprocating arm. The materials, contact geometry and loading conditions are all related to specific conditions experienced within an engine's valve train. The testing was carried out under various contact conditions, using carbon black as a soot simulant. Wear measurements were taken during the tests and wear scar morphology was studied. The results have revealed how varying lubrication conditions changes the wear rate of engine components and determines the wear mechanism that dominates for specific situations

Ultrasonic wave propagation through porous ceramics at different angles of propagation

The anisotropic pore structure and elasticity of cancellous bone cause wave speeds and attenuation in cancellous bone to vary with angle. Comparisons between predictions of a Biot-Allard model allowing for angle-dependent elasticity and angle-and-porosity dependent tortuosity and transmission data obtained on water-saturated replica bones at normal and oblique incidence are extended to water saturated porous rigid ceramic at different angles of propagation. It is found that predictions of the variation of transmitted waveforms with angle through porous ceramic are in reasonable agreement with data