CAD-CAE integration and isogeometric analysis: trivariate multipatch and applications

This PhD thesis is focused on the issues related to one of the critical steps during the lifecycle of a product design and manufacturing process: the transition between the geometrical and functional definition of a product, and the virtual prototyping with numerical simulations, also known as CAD (Computer-Aided Design) / CAE (Computer-Aided Engineering) transition. The isogeometric methodologies developed by Hughes et Al. [1, 2] has the ambition to close the gap in CAD/CAE integration, allowing the two environments to underlay on the same framework, taking advantage of the isoparametric concept, widely used in Finite Elements world, coupled with the Non-Uniform Rational B-Splines (NURBS) that are a standard in CAD systems in the mathematical representation of geometries. Even though the first paper was published 10 years ago, the method is not yet used in industrial applications and only few commercial software are able to handle isogeometric elements. In this thesis a step towards the possibility of application in industry by developing a multi-patch coupling method where the geometry at the interface does not allow a compatible mesh. This improvement opens new frontiers for applications in both static and dynamic solutions. Another issue that is analysed in this thesis is the possibility to improve the geometry-to-analysis integration by conversion of the information that comes from CAD software, in terms of representation of the external surfaces, to solid information that is necessary to be suitable for a structural simulation

Constructing IGA-suitable planar parameterization from complex CAD boundary by domain partition and global/local optimization

In this paper, we propose a general framework for constructing IGA-suitable planar B-spline parameterizations from given complex CAD boundaries consisting of a set of B-spline curves. Instead of forming the computational domain by a simple boundary, planar domains with high genus and more complex boundary curves are considered. Firstly, some pre-processing operations including B\'ezier extraction and subdivision are performed on each boundary curve in order to generate a high-quality planar parameterization; then a robust planar domain partition framework is proposed to construct high-quality patch-meshing results with few singularities from the discrete boundary formed by connecting the end points of the resulting boundary segments. After the topology information generation of quadrilateral decomposition, the optimal placement of interior B\'ezier curves corresponding to the interior edges of the quadrangulation is constructed by a global optimization method to achieve a patch-partition with high quality. Finally, after the imposition of C1=G1-continuity constraints on the interface of neighboring B\'ezier patches with respect to each quad in the quadrangulation, the high-quality B\'ezier patch parameterization is obtained by a C1-constrained local optimization method to achieve uniform and orthogonal iso-parametric structures while keeping the continuity conditions between patches. The efficiency and robustness of the proposed method are demonstrated by several examples which are compared to results obtained by the skeleton-based parameterization approach

기하학적으로 정밀한 비선형 구조물의 아이소-지오메트릭 형상 설계 민감도 해석

학위논문 (박사)-- 서울대학교 대학원 : 공과대학 조선해양공학과, 2019. 2. 조선호.In this thesis, a continuum-based analytical adjoint configuration design sensitivity analysis (DSA) method is developed for gradient-based optimal design of curved built-up structures undergoing finite deformations. First, we investigate basic invariance property of linearized strain measures of a planar Timoshenko beam model which is combined with the selective reduced integration and B-bar projection method to alleviate shear and membrane locking. For a nonlinear structural analysis, geometrically exact beam and shell structural models are basically employed. A planar Kirchhoff beam problem is solved using the rotation-free discretization capability of isogeometric analysis (IGA) due to higher order continuity of NURBS basis function whose superior per-DOF(degree-of-freedom) accuracy over the conventional finite element analysis using Hermite basis function is verified. Various inter-patch continuity conditions including rotation continuity are enforced using Lagrage multiplier and penalty methods. This formulation is combined with a phenomenological constitutive model of shape memory polymer (SMP), and shape programming and recovery processes of SMP structures are simulated. Furthermore, for shear-deformable structures, a multiplicative update of finite rotations by an exponential map of a skew-symmetric matrix is employed. A procedure of explicit parameterization of local orthonormal frames in a spatial curve is presented using the smallest rotation method within the IGA framework. In the configuration DSA, the material derivative is applied to a variational equation, and an orientation design variation of curved structure is identified as a change of embedded local orthonormal frames. In a shell model, we use a regularized variational equation with a drilling rotational DOF. The material derivative of the orthogonal transformation matrix can be evaluated at final equilibrium configuration, which enables to compute design sensitivity using the tangent stiffness at the equilibrium without further iterations. A design optimization method for a constrained structure in a curved domain is also developed, which focuses on a lattice structure design on a specified surface. We define a lattice structure and its design variables on a rectangular plane, and utilize a concept of free-form deformation and a global curve interpolation to obtain an analytical expression for the control net of the structure on curved surface. The material derivative of the analytical expression eventually leads to precise design velocity field. Using this method, the number of design variables is reduced and design parameterization becomes more straightforward. In demonstrative examples, we verify the developed analytical adjoint DSA method in beam and shell structural problems undergoing finite deformations with various kinematic and force boundary conditions. The method is also applied to practical optimal design problems of curved built-up structures. For example, we extremize auxeticity of lattice structures, and experimentally verify nearly constant negative Poisson's ratio during large tensile and compressive deformations by using the 3-D printing and optical deformation measurement technologies. Also, we architect phononic band gap structures having significantly large band gap for mitigating noise in low audible frequency ranges.본 연구에서는 대변형을 고려한 휘어진 조립 구조물의 연속체 기반 해석적 애조인 형상 설계 민감도 해석 기법을 개발하였다. 평면 Timoshenko 빔의 선형화된 변형률의 invariance 특성을 고찰하였고 invariant 정식화를 선택적 축소적분(selective reduced integration) 기법 및 B-bar projection 기법과 결합하여 shear 및 membrane 잠김 현상을 해소하였다. 비선형 구조 모델로서 기하학적으로 정밀한 빔 및 쉘 모델을 활용하였다. 평면 Kirchhoff 빔 모델을 NURBS 기저함수의 고차 연속성에 따른 아이소-지오메트릭 해석 기반 rotation-free 이산화를 활용하여 다루었으며, 기존의 Hermite 기저함수 기반의 유한요소법에 비해 자유도당 해의 정확도가 높음을 검증하였다. 라그랑지 승수법 및 벌칙 기법을 도입하여 회전의 연속성을 포함한 다양한 다중패치간 연속 조건을 고려하였다. 이러한 기법을 현상학적 (phenomenological) 형상기억폴리머 (SMP) 재료 구성방정식과 결합하여 형상의 프로그래밍과 회복 과정을 시뮬레이션하였다. 전단변형을 겪는 (shear-deformable) 구조 모델에 대하여 대회전의 갱신을 교대 행렬의 exponential map에 의한 곱의 형태로 수행하였다. 공간상의 곡선 모델에서 최소회전 (smallest rotation) 기법을 통해 국소 정규직교좌표계의 명시적 매개화를 수행하였다. 형상 설계 민감도 해석을 위하여 전미분을 변분 방정식에 적용하였으며 휘어진 구조물의 배향 설계 변화는 국소 정규직교좌표계의 회전에 의하여 기술된다. 최종 변형 형상에서 직교 변환 행렬의 전미분을 계산함으로써 대회전 문제에서 추가적인 반복 계산없이 변형 해석에서의 접선강성행렬에 의해 해석적 설계 민감도를 계산할 수 있다. 쉘 구조물의 경우 면내 회전 자유도 및 안정화된 변분 방정식을 활용하여 보강재(stiffener)의 모델링을 용이하게 하였다. 또한 본 연구에서는 휘어진 영역에 구속되어있는 구조물에 대한 설계 속도장 계산 및 최적 설계기법을 제안하며 특히 곡면에 구속된 빔 구조물의 설계를 집중적으로 다룬다. 자유형상변형(Free-form deformation)기법과 전역 곡선 보간기법을 활용하여 직사각 평면에서 형상 및 설계 변수를 정의하고 곡면상의 곡선 형상을 나타내는 조정점 위치를 해석적으로 표현할 수 있으며 이의 전미분을 통해 정확한 설계속도장을 계산한다. 이를 통해 설계 변수의 개수를 줄일 수 있고 설계의 매개화가 간편해진다. 개발된 방법론은 다양한 하중 및 운동학적 경계조건을 갖는 빔과 쉘의 대변형 문제를 통해 검증되며 여러가지 휘어진 조립 구조물의 최적 설계에 적용된다. 대표적으로, 전단 강성 및 충격 흡수 특성과 같은 기계적 물성치의 개선을 위해 활용되는 오그제틱 (auxetic) 특성이 극대화된 격자 구조를 설계하며 인장 및 압축 대변형 모두에서 일정한 음의 포아송비를 나타냄을 3차원 프린팅과 광학적 변형 측정 기술을 이용하여 실험적으로 검증한다. 또한 우리는 소음의 저감을 위해 활용되는 가청 저주파수 영역대에서의 밴드갭이 극대화된 격자 구조를 제시한다.Abstract 1. Introduction 2. Isogeometric analysis of geometrically exact nonlinear structures 3. Isogeometric confinguration DSA of geometrically exact nonlinear structures 4. Numerical examples 5. Conclusions and future works A. Supplements to the geometrically exact Kirchhoff beam model B. Supplements to the geometrically exact shear-deformable beam model C. Supplements to the geometrically exact shear-deformable shell model D. Supplements to the invariant formulations E. Supplements to the geometric constraints in design optimization F. Supplements to the design of auxetic structures 초록Docto

Fast Isogeometric Boundary Element Method based on Independent Field Approximation

An isogeometric boundary element method for problems in elasticity is presented, which is based on an independent approximation for the geometry, traction and displacement field. This enables a flexible choice of refinement strategies, permits an efficient evaluation of geometry related information, a mixed collocation scheme which deals with discontinuous tractions along non-smooth boundaries and a significant reduction of the right hand side of the system of equations for common boundary conditions. All these benefits are achieved without any loss of accuracy compared to conventional isogeometric formulations. The system matrices are approximated by means of hierarchical matrices to reduce the computational complexity for large scale analysis. For the required geometrical bisection of the domain, a strategy for the evaluation of bounding boxes containing the supports of NURBS basis functions is presented. The versatility and accuracy of the proposed methodology is demonstrated by convergence studies showing optimal rates and real world examples in two and three dimensions.Comment: 32 pages, 27 figure

Smooth quasi-developable surfaces bounded by smooth curves

Computing a quasi-developable strip surface bounded by design curves finds wide industrial applications. Existing methods compute discrete surfaces composed of developable lines connecting sampling points on input curves which are not adequate for generating smooth quasi-developable surfaces. We propose the first method which is capable of exploring the full solution space of continuous input curves to compute a smooth quasi-developable ruled surface with as large developability as possible. The resulting surface is exactly bounded by the input smooth curves and is guaranteed to have no self-intersections. The main contribution is a variational approach to compute a continuous mapping of parameters of input curves by minimizing a function evaluating surface developability. Moreover, we also present an algorithm to represent a resulting surface as a B-spline surface when input curves are B-spline curves.Comment: 18 page

TiGL - An Open Source Computational Geometry Library for Parametric Aircraft Design

This paper introduces the software TiGL: TiGL is an open source high-fidelity geometry modeler that is used in the conceptual and preliminary aircraft and helicopter design phase. It creates full three-dimensional models of aircraft from their parametric CPACS description. Due to its parametric nature, it is typically used for aircraft design analysis and optimization. First, we present the use-case and architecture of TiGL. Then, we discuss it's geometry module, which is used to generate the B-spline based surfaces of the aircraft. The backbone of TiGL is its surface generator for curve network interpolation, based on Gordon surfaces. One major part of this paper explains the mathematical foundation of Gordon surfaces on B-splines and how we achieve the required curve network compatibility. Finally, TiGL's aircraft component module is introduced, which is used to create the external and internal parts of aircraft, such as wings, flaps, fuselages, engines or structural elements

Powell-Sabin B-splines and unstructured standard T-splines for the solution of the Kirchhoff-Love plate theory exploiting Bézier extraction

The equations that govern Kirchhoff–Love plate theory are solved using quadratic Powell–Sabin B-splines and unstructured standard T-splines. Bézier extraction is exploited to make the formulation computationally efficient. Because quadratic Powell–Sabin B-splines result in inline image-continuous shape functions, they are of sufficiently high continuity to capture Kirchhoff–Love plate theory when cast in a weak form. Unlike non-uniform rational B-splines (NURBS), which are commonly used in isogeometric analysis, Powell–Sabin B-splines do not necessarily capture the geometry exactly. However, the fact that they are defined on triangles instead of on quadrilaterals increases their flexibility in meshing and can make them competitive with respect to NURBS, as no bending strip method for joined NURBS patches is needed. This paper further illustrates how unstructured T-splines can be modified such that they are inline image-continuous around extraordinary points, and that the blending functions fulfil the partition of unity property. The performance of quadratic NURBS, unstructured T-splines, Powell–Sabin B-splines and NURBS-to-NURPS (non-uniform rational Powell–Sabin B-splines, which are obtained by a transformation from a NURBS patch) is compared in a study of a circular plat