Optimal Design Methods for Increasing Power Performance of Multiactuator Robotic Limbs

abstract: In order for assistive mobile robots to operate in the same environment as humans, they must be able to navigate the same obstacles as humans do. Many elements are required to do this: a powerful controller which can understand the obstacle, and power-dense actuators which will be able to achieve the necessary limb accelerations and output energies. Rapid growth in information technology has made complex controllers, and the devices which run them considerably light and cheap. The energy density of batteries, motors, and engines has not grown nearly as fast. This is problematic because biological systems are more agile, and more efficient than robotic systems. This dissertation introduces design methods which may be used optimize a multiactuator robotic limb's natural dynamics in an effort to reduce energy waste. These energy savings decrease the robot's cost of transport, and the weight of the required fuel storage system. To achieve this, an optimal design method, which allows the specialization of robot geometry, is introduced. In addition to optimal geometry design, a gearing optimization is presented which selects a gear ratio which minimizes the electrical power at the motor while considering the constraints of the motor. Furthermore, an efficient algorithm for the optimization of parallel stiffness elements in the robot is introduced. In addition to the optimal design tools introduced, the KiTy SP robotic limb structure is also presented. Which is a novel hybrid parallel-serial actuation method. This novel leg structure has many desirable attributes such as: three dimensional end-effector positioning, low mobile mass, compact form-factor, and a large workspace. We also show that the KiTy SP structure outperforms the classical, biologically-inspired serial limb structure.Dissertation/ThesisDoctoral Dissertation Mechanical Engineering 201

Design Of Proprioceptive Legged Robots

It has been twenty years since the advent of the first power-autonomous legged robots, yet they have still not yet been deployed at scale. One fundamental challenge in legged machines is that actuators must perform work at relatively high speed in swing but also at high torque in stance. Legged machines must also be able to “feel” the reaction forcesin both normal (to switch from swing to stance control) and tangential (to detect slip or stubbing) directions for appropriate gait-level control. This “feeling” can be accomplished by explicit force/torque sensors in the foot/leg/actuator, or by measuring the deflection of a series mechanical spring. In this thesis we analyze machines that obtain this force information directly through the implementation of highly backdriveable actuators that require no additional sensors (apart from those already required for commutation). We address the holistic design of robots with backdriveable actuators including motor, transmission, compliance, degrees of freedom, and leg design. Moreover, this work takes such actuators to the conceptual limit by removing the gearbox entirely and presenting the design and construction of the first direct-drive legged robot family (a monopod, a biped, and a quadruped). The actuator analysis that made these direct-drive machines possible has gained traction in state of the art modestly geared machines (legged robots as well as robot arms), many of which now use the same motors. A novel leg design (the symmetric five-bar, where the “knee” is allowed to ride above the “hip”) decreases the wasted Joule heating by four per unit of torque produced over the workspace compared to a conventional serial design, making the 40 cm hip-to-hip Minitaur platform possible without violating the thermal limit of its motors. A means of comparing actuator transparency (the curve representing collision energy vs. contact information) is presented and is used to compare the performance of actuators with similar continuous torque but vastly different gear ratios (1:1, 4.4:1, 51:1). This transparency can be used to show the different outcomes in a representative task where the actuators must “feel” a ball on a track through contact and then recirculate to “cage” the ball before the energy required to “feel” has caused the ball to roll out of the workspace. For a 50 g rubber ball, the direct drive actuator is able to successfully accomplish the task, but the 4.4:1 actuator is not able to cage the ball in time, and the 51:1 actuator cannot feel the ball at all before pushing it out of the workspace. Finally, the actuation and force measurement/estimation strategies of the three leading commercial legged robots are compared, alongside other considerations for real-world fielded machines. This thesis seeks to show that legged robots (both academic and commercial) whose actuators are designed with careful consideration for proprioception can have similar performance to more conventional machines, with better robustness and greatly reducedcomplexity

Modular Hopping and Running via Parallel Composition

Though multi-functional robot hardware has been created, the complexity in its functionality has been constrained by a lack of algorithms that appropriately manage flexible and autonomous reconfiguration of interconnections to physical and behavioral components. Raibert pioneered a paradigm for the synthesis of planar hopping using a composition of ``parts\u27\u27: controlled vertical hopping, controlled forward speed, and controlled body attitude. Such reduced degree-of-freedom compositions also seem to appear in running animals across several orders of magnitude of scale. Dynamical systems theory can offer a formal representation of such reductions in terms of ``anchored templates,\u27\u27 respecting which Raibert\u27s empirical synthesis (and the animals\u27 empirical performance) can be posed as a parallel composition. However, the orthodox notion (attracting invariant submanifold with restriction dynamics conjugate to a template system) has only been formally synthesized in a few isolated instances in engineering (juggling, brachiating, hexapedal running robots, etc.) and formally observed in biology only in similarly limited contexts. In order to bring Raibert\u27s 1980\u27s work into the 21st century and out of the laboratory, we design a new family of one-, two-, and four-legged robots with high power density, transparency, and control bandwidth. On these platforms, we demonstrate a growing collection of $\{$body, behavior$\}$ pairs that successfully embody dynamical running / hopping ``gaits\u27\u27 specified using compositions of a few templates, with few parameters and a great deal of empirical robustness. We aim for and report substantial advances toward a formal notion of parallel composition---embodied behaviors that are correct by design even in the presence of nefarious coupling and perturbation---using a new analytical tool (hybrid dynamical averaging). With ideas of verifiable behavioral modularity and a firm understanding of the hardware tools required to implement them, we are closer to identifying the components required to flexibly program the exchange of work between machines and their environment. Knowing how to combine and sequence stable basins to solve arbitrarily complex tasks will result in improved foundations for robotics as it goes from ad-hoc practice to science (with predictive theories) in the next few decades

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Towards High Performance Robotic Actuation

The main objective of this thesis is to enable development of high performance actuation for legged, limbed and mobile robots. Due to the fact that such robots need to support their own weight, their actuators need to be light weight, compact and efficient. Furthermore, a dynamics analysis, shows that the actuators' design may have significant impact on a robot's dynamics sensitivity. These consideration motivate improvements in all actuator design aspects. First, the application-specific design of outer rotor motors with concentrated windings is considered. It is shown that an intrinsic design trade-off exists between a motor's copper loss, core loss and mass, which allows development of motors with superior performance for a particular application. The three main application categories of interest are: electric vehicles, drones and robotic joints. Due to their outstanding torque density, high pole count outer rotor motors are analysed in terms of their design and optimization for robotic applications. Motor design scaling modes are also described in order to outline the main challenges in the implementation of high torque motors. Next, the design of gearboxes for robotic actuation is discussed. A novel type of high reduction Bearingless Planetary Gearbox is introduced which allows large range of reduction ratios to be achieved in a compound planetary stage. In this concept, all gear components float in an unconstrained manner as the planet carrier is substituted with a secondary sun gear. The advantages of the Bearingless Planetary Gearbox over current approaches in terms of improved robustness, load distribution, manufacturability, and assembly are outlined. Finally, analysis, design, and prototyping of rotary planar springs for rotary series elastic actuators is described. A mathematical model, based on curved beam theory, that allows rapid design, analysis, and comparison of rotary springs is developed. Mass reduction techniques based on composite arm structures are introduced and internal arm contact modeling is presented. Motivated by strain energy density analysis, an optimization based spring design approach is developed that allows significant increase in the torque and torque density.</p

Climbing and Walking Robots

With the advancement of technology, new exciting approaches enable us to render mobile robotic systems more versatile, robust and cost-efficient. Some researchers combine climbing and walking techniques with a modular approach, a reconfigurable approach, or a swarm approach to realize novel prototypes as flexible mobile robotic platforms featuring all necessary locomotion capabilities. The purpose of this book is to provide an overview of the latest wide-range achievements in climbing and walking robotic technology to researchers, scientists, and engineers throughout the world. Different aspects including control simulation, locomotion realization, methodology, and system integration are presented from the scientific and from the technical point of view. This book consists of two main parts, one dealing with walking robots, the second with climbing robots. The content is also grouped by theoretical research and applicative realization. Every chapter offers a considerable amount of interesting and useful information

High-performance series elastic actuation

textMobile legged robots have the potential to restructure many aspects of our lives in the near future. Whether for applications in household care, entertainment, or disaster response, these systems depend on high-performance actuators to improve their basic capabilities. The work presented here focuses on developing new high-performance actuators, specifically series elastic actuators, to address this need. We adopt a system-wide optimization approach, dealing with factors which influence performance at the levels of mechanical design, electrical system design, and control. Using this approach and based on a set of performance metrics, we produce an actuator, the UT-SEA, which achieves leading empirical results in terms of power-to-weight, force control, size, and system efficiency. We also develop general high-performance control techniques for both force- and position-controlled actuators, some of which were adopted for use on NASA-JSC's Valkyrie Humanoid robot and were used during DARPA's DRC Trials 2013 robotics competition.Electrical and Computer Engineerin

Passive Variable Compliance for Dynamic Legged Robots

Recent developments in legged robotics have found that constant stiffness passive compliant legs are an effective mechanism for enabling dynamic locomotion. In spite of its success, one of the limitations of this approach is reduced adaptability. The final leg mechanism usually performs optimally for a small range of conditions such as the desired speed, payload, and terrain. For many situations in which a small locomotion system experiences a change in any of these conditions, it is desirable to have a tunable stiffness leg for effective gait control. To date, the mechanical complexities of designing usefully robust tunable passive compliance into legs has precluded their implementation on practical running robots. In this thesis we present an overview of tunable stiffness legs, and introduce a simple leg model that captures the spatial compliance of our tunable leg. We present experimental evidence supporting the advantages of tunable stiffness legs, and implement what we believe is the first autonomous dynamic legged robot capable of automatic leg stiffness adjustment. Finally we discuss design objectives, material considerations, and manufacturing methods that lead to robust passive compliant legs

Humanoid Robots

For many years, the human being has been trying, in all ways, to recreate the complex mechanisms that form the human body. Such task is extremely complicated and the results are not totally satisfactory. However, with increasing technological advances based on theoretical and experimental researches, man gets, in a way, to copy or to imitate some systems of the human body. These researches not only intended to create humanoid robots, great part of them constituting autonomous systems, but also, in some way, to offer a higher knowledge of the systems that form the human body, objectifying possible applications in the technology of rehabilitation of human beings, gathering in a whole studies related not only to Robotics, but also to Biomechanics, Biomimmetics, Cybernetics, among other areas. This book presents a series of researches inspired by this ideal, carried through by various researchers worldwide, looking for to analyze and to discuss diverse subjects related to humanoid robots. The presented contributions explore aspects about robotic hands, learning, language, vision and locomotion