Optimal Design of a Revised Double Sampling X Chart Based on Median Run Length

In process control, it is very important to have a tool that is able to detect small shifts of a process mean. The revised double samplin

An Explanatory Study on the Non-Parametric Multivariate T2 Control Chart

Most control charts require the assumption of normal distribution for observations. When distribution is not normal, one can use non-parametric control charts such as sign control chart. A deficiency of such control charts could be the loss of information due to replacing an observation with its sign or rank. Furthermore, because the chart statistics of T2 are correlated, the T2 chart is not a desire performance. Non-parametric bootstrap algorithm could help to calculate control chart parameters using the original observations while no assumption regarding the distribution is needed. In this paper, first, a bootstrap multivariate control chart is presented based on Hotelling’s T2 statistic then the performance of the bootstrap multivariate control chart is compared to a Hotelling’s T2 parametric multivariate control chart, a multivariate sign control chart, and a multivariate Wilcoxon control chart using a simulation study. Ultimately, the bootstrap multivariate control chart is used in an empirical example to study the process of sugar production

Monte Carlo Simulation Design for Evaluating Normal-Based Control Chart Properties

The advent of more complicated control charting schemes has necessitated the use of Monte Carlo simulation (MCS) methods. Unfortunately, few sources exist to study effective design and validation of MCS methods related to control charting. This paper describes the design, issues, considerations and limitations for conducting normal-based control chart MCS studies, including choice of random number generator, simulation size requirements, and accuracy/error in simulation estimation. This paper also describes two design strategies for MCS for control chart evaluations and provides the programming code. As a result, this paper hopes to establish de facto MCS schemes aimed at guiding researchers and practitioners in validation and control-chart evaluation MCS design

A Cumulative Summation Nonparametric Multiple Stream Process Control Chart Based on the Extended Median Test

In statistical process control applications, situations may arise in which several presumably identical processes or “streams” are desired to be simultaneously monitored. Such a monitoring scenario is commonly referred to as a “Multiple Stream Process (MSP).” Charts which have been designed to monitor an MSP typically monitor the means of the streams through collecting samples from each stream and calculating some function of the sample means. The resulting statistic is then iteratively compared to control limits to determine if a single stream or subset of streams may have shifted away from a specified target value. Traditional MSP charting techniques rely on the assumption of normality, which may or may not be met in practice. Thus, a cumulative summation nonparametric MSP control charting technique, based on a modification of the classical extended median test was developed and is referred to as the “Nonparametric Extended Median Test – Cumulative Summation (NEMT-CUSUM) chart.” The development of control limits and estimation of statistical power are given. Through simulation, the NEMT-CUSUM is shown to perform consistently in the presence of normal and non-normal data. Moreover, it is shown to perform more optimally than parametric alternatives in certain circumstances. Results suggest the NEMT-CUSUM may be an attractive alternative to existing parametric MSP monitoring techniques in the case when distributional assumptions about the underlying monitored process cannot reasonably be made

Design of side-sensitive double sampling control schemes for monitoring the location parameter

Double sampling procedure is adapted from a statistical branch called acceptance sampling. The first Shewhart-type double sampling monitoring scheme was introduced in the statistical process monitoring (SPM) field in 1974. The double sampling monitoring scheme has been proven to effectively decrease the sampling effort and, at the same time, to decrease the time to detect potential out-of-control situations when monitoring the location, variability, joint location and variability using univariate or multivariate techniques. Consequently, an overview is conducted to give a full account of all 76 publications on double sampling monitoring schemes that exist in the SPM literature. Moreover, in the review conducted here, these are categorized and summarized so that any research gaps in the SPM literature can easily be identified. Next, based on the knowledge gained from the literature review about the existing designs for monitoring the process mean, a new type of double sampling design is proposed. The new charting region design lead to a class of a control charts called a side-sensitive double sampling (SSDS) monitoring schemes. In this study, the SSDS scheme is implemented to monitor the process mean when the underlying process parameters are known as well as when they are unknown. A variety of run-length properties (i.e., the 5th, 25th, 50th, 75th, 95th percentiles, the average run-length (), standard deviation of the run-length (), the average sample size () and the average extra quadratic loss () metrics) are used to design and implement the new SSDS scheme. Comparisons with other established monitoring schemes (when parameters are known and unknown) indicate that the proposed SSDS scheme has a better overall performance. Illustrative examples are also given to facilitate the real-life implementation of the proposed SSDS schemes. Finally, a list of possible future research ideas is given with hope that this will stimulate more future research on simple as well as complex double sampling schemes (especially using the newly proposed SSDS design) for monitoring a variety of quality characteristics in the future.StatisticsM. Sc. (Statistics

A Quality Systems Economic-Risk Design Theoretical Framework

Quality systems, including control charts theory and sampling plans, have become essential tools to develop business processes. Since 1928, research has been conducted in developing the economic-risk designs for specific types of control charts or sampling plans. However, there has been no theoretical or applied research attempts to combine these related theories into a synthesized theoretical framework of quality systems economic-risk design. This research proposes to develop a theoretical framework of quality systems economic-risk design from qualitative research synthesis of the economic-risk design of sampling plan models and control charts models. This theoretical framework will be useful in guiding future research into economic risk quality systems design theory and application