A GaN-Based Synchronous Rectifier with Reduced Voltage Distortion for 6.78 MHz Wireless Power Applications

The call for a larger degree of engineering innovation grows as wireless power transfer increases in popularity. In this thesis, 6.78 MHz resonant wireless power transfer is explained. Challenges in WPT such as dynamic load variation and electromagnetic interference due to harmonic distortion are discussed, and a literature review is conducted to convey how the current state of the art is addressing these challenges.A GaN-based synchronous rectifier is proposed as a viable solution, and a model of the circuit is constructed. The precisely derived model is compared to a linearized model to illustrate the importance of exactness within the model derivation. The model is then used to quantify the design space of circuit parameters Lr and Cr with regard to harmonic distortion, input phase control, and efficiency. Practical design decisions concerning the 6.78 MHz system are explained. These include gate driver choice and mitigation of PCB parasitics. The model is verified with open loop experimentation using a linear power amplifier, FPGA, electronic load, and two function generators. Current zero-crossing sensing is then introduced in order to achieve self-regulation of both the switching frequency and input phase. The details of the FPGA code and sensing scheme used to obtain this closed loop functionality are described in detail. Finally, conclusions are drawn, and future work is identified

A Review of Dynamic Wireless Power Transfer for In‐Motion Electric Vehicles

Dynamic wireless power transfer system (DWPT) in urban area ensures an uninterrupted power supply for electric vehicles (EVs), extending or even providing an infinite driving range with significantly reduced battery capacity. The underground power supply network also saves more space and hence is important in urban areas. It must be noted that the railways have become an indispensable form of public transportation to reduce pollution and traffic congestion. In recent years, there has been a consistent increase in the number of high‐speed railways in major cities of China, thereby improving accessibility. Wireless power transfer for train is safer and more robust when compared with conductive power transfer through pantograph mounted on the trains. Direct contact is subject to wear and tear; in particular, the average speed of modern trains has been increasing. When the pressure of pantograph is not sufficient, arcs, variations of the current, and even interruption in power supply may occur. This chapter provides a review of the latest research and development of dynamic wireless power transfer for urban EV and electric train (ET). The following key technology issues have been discussed: (1) power rails and pickups, (2) segmentations and power supply schemes, (3) circuit topologies and dynamic impedance matching, (4) control strategies, and (5) electromagnetic interference

Multi-Frequency Modulation and Control for DC/AC and AC/DC Resonant Converters

Harmonic content is inherent in switched-mode power supplies. Since the undesired harmonics interfere with the operation of other sensitive electronics, the reduction of harmonic content is essential for power electronics design. Conventional approaches to attenuate the harmonic content include passive/active filter and wave-shaping in modulation. However, those approaches are not suitable for resonant converters due to bulky passive volumes and excessive switching losses. This dissertation focuses on eliminating the undesired harmonics from generation by intelligently manipulating the spectrum of switching waveforms, considering practical needs for functionality.To generate multiple ac outputs while eliminating the low-order harmonics from a single inverter, a multi-frequency programmed pulse width modulation is investigated. The proposed modulation schemes enable multi-frequency generation and independent output regulation. In this method, the fundamental and certain harmonics are independently controlled for each of the outputs, allowing individual power regulations. Also, undesired harmonics in between output frequencies are easily eliminated from generation, which prevents potential hazards caused by the harmonic content and bulky filters. Finally, the proposed modulation schemes are applicable to a variety of DC/AC topologies.Two applications of dc/ac resonant inverters, i.e. an electrosurgical generator and a dual-mode WPT transmitter, are demonstrated using the proposed MFPWM schemes. From the experimental results of two hardware prototypes, the MFPWM alleviates the challenges of designing a complicated passive filter for the low-order harmonics. In addition, the MFPWM facilitates combines functionalities using less hardware compared to the state-of-the-art. The prototypes demonstrate a comparable efficiency while achieving multiple ac outputs using a single inverter.To overcome the low-efficiency, low power-density problems in conventional wireless fast charging, a multi-level switched-capacitor ac/dc rectifier is investigated. This new WPT receiver takes advantage of a high power-density switched-capacitor circuit, the low harmonic content of the multilevel MFPWMs, and output regulation ability to improve the system efficiency. A detailed topology evaluation regarding the regulation scheme, system efficiency, current THD and volume estimation is demonstrated, and experimental results from a 20 W prototype prove that the multi-level switched-capacitor rectifier is an excellent candidate for high-efficiency, high power density design of wireless fast charging receiver

Isolated Wired and Wireless Battery Charger with Integrated Boost Converter for PHEV and EV Applications

Vehicle charging and vehicle traction drive components can be integrated for multi-functional operations, as these functions are currently operating independently. While the vehicle is parked, the hardware that is available from the traction drive can be used for charging. The only exception to this would be the dynamic vehicle-charging concept on roadways. WPT can be viewed as a revolutionary step in PEV charging because it fits the paradigm of vehicle to infrastructure (V2I) wirelessly. WPT charging is convenient and flexible not only because it has no cables and connectors that are necessary, but due more to the fact that charging becomes fully independent. This is possibly the most convenient attribute of WPT as PEV charging can be fully autonomous and may eventually eclipse conductive charging. This technology also provides an opportunity to develop an integrated charger technology that will allow for both wired and wireless charging methods. Also the integrated approach allows for higher charging power while reducing the weight and volume of the charger components in the vehicle. The main objective of this work is to design, develop, and demonstrate integrated wired and wireless chargers with boost functionality for traction drive to provide flexibility to the EV customers

Modeling and Control of a 7-Level Switched Capacitor Rectifier for Wireless Power Transfer Systems

Wireless power continues to increase in popularity for consumer device charging. Rectifier characteristics like efficiency, compactness, impedance tunability, and harmonic content make the multi-level switched capacitor rectifier (MSC) an exceptional candidate for modern WPT systems. The MSC shares the voltage conversion characteristics of a post-rectification buck-boost topology, reduces waveform distortion via its multi-level modulation scheme, demonstrates tank tunability via the phase control inherent to actively switched rectifiers, and accomplishes all this without a bulky filter inductor. In this work, the MSC WPT system operation is explained, and a loss model is constructed. A prototype system is used to validate the models, showing exceptional agreement with the predicted efficiencies. The modeled MSC efficiencies are between 96.1% and 98.0% over the experimental power range up to 20.0 W. Two significant control loops are required for the MSC to be implemented in a real system. First, the output power is regulated using the modulation of the rectifier\u27s input voltage. Second, the switching frequency of the rectifier must exactly match the WPT carrier frequency set by the inverter on the primary side. Here, a small signal discrete time model is used to construct four transfer functions relating to the output voltage. Then, four novel time-to-time transfer functions are built on top of the discrete time model to inform the frequency synchronization feedback loop. Both loops are tested and validated in isolation. Finally, the dual-loop control problem is defined, closed form equations that include loop interactions are derived, and stable wide-range dual-loop operation is demonstrated experimentally

Design of Power Receiving Units for 6.78MHz Wireless Power Transfer Systems

In the last decade, the wireless power transfer (WPT) technology has been a popular topic in power electronics research and increasingly adopted by consumers. The AirFuel WPT standard utilizes resonant coils to transfer energy at 6.78 MHz, introducing many benefits such as longer charging distance, multi-device charging, and high tolerance of the coil misalignment. However, variations in coil coupling due to the change in receiving coil positions alter the equivalent load reactance, degrading efficiency. In recent studies, active full-bridge rectifiers are employed on WPT receivers because of their superior efficiency, controllability, and ability to compensate for detuned WPT networks. In order to take advantage of those characteristics, the rectifier switching actions must be synchronized with the magnetic field. In the literature, existing solutions for synchronizing the active rectifier in WPT systems are mostly not reliable and bulky, which is not suitable for small receivers. Therefore, a frequency synchronous rectifier with compact on-board control is proposed in this thesis. The rectifier power stage is designed to deliver 40 W to the load while achieving full zero-voltage switching to minimize the loss. The inherent feedback from the power stage dynamics to the sensed signal is analyzed to design stable and robust synchronization control, even at a low power of 0.02 W. The control system is accomplished using commercial components, including a low-cost microcontroller, which eliminates the need for bulky control and external sensing hardware. This high power density design allows the receiver to be integrated into daily consumer electronics such as laptops and monitors. Finally, a wide-range and high v resolution control scheme of the rectifier input phase is proposed to enable the dynamic impedance matching capability, maintaining high system efficiency over wide loading conditions. In addition, to increase the WPT technology adoption to low-power consumer electronics, a small wireless receiver replacing conventional AA batteries is developed. This receiver can supply power to existing AA battery-powered devices while providing the benefit of WPT technologies to consumers

Inductive Wireless Power Transfer Charging for Electric vehicles - A Review

Considering a future scenario in which a driverless Electric Vehicle (EV) needs an automatic charging system without human intervention. In this regard, there is a requirement for a fully automatable, fast, safe, cost-effective, and reliable charging infrastructure that provides a profitable business model and fast adoption in the electrified transportation systems. These qualities can be comprehended through wireless charging systems. Wireless Power Transfer (WPT) is a futuristic technology with the advantage of flexibility, convenience, safety, and the capability of becoming fully automated. In WPT methods resonant inductive wireless charging has to gain more attention compared to other wireless power transfer methods due to high efficiency and easy maintenance. This literature presents a review of the status of Resonant Inductive Wireless Power Transfer Charging technology also highlighting the present status and its future of the wireless EV market. First, the paper delivers a brief history throw lights on wireless charging methods, highlighting the pros and cons. Then, the paper aids a comparative review of different type’s inductive pads, rails, and compensations technologies done so far. The static and dynamic charging techniques and their characteristics are also illustrated. The role and importance of power electronics and converter types used in various applications are discussed. The batteries and their management systems as well as various problems involved in WPT are also addressed. Different trades like cyber security economic effects, health and safety, foreign object detection, and the effect and impact on the distribution grid are explored. Prospects and challenges involved in wireless charging systems are also highlighting in this work. We believe that this work could help further the research and development of WPT systems.publishedVersio

Wireless Power Transfer

Wireless power transfer techniques have been gaining researchers' and industry attention due to the increasing number of battery-powered devices, such as mobile computers, mobile phones, smart devices, intelligent sensors, mainly as a way to replace the standard cable charging, but also for powering battery-less equipment. The storage capacity of batteries is an extremely important element of how a device can be used. If we talk about battery-powered electronic equipment, the autonomy is one factor that may be essential in choosing a device or another, making the solution of remote powering very attractive. A distinction has to be made between the two forms of wireless power transmission, as seen in terms of how the transmitted energy is used at the receiving point: - Transmission of information or data, when it is essential for an amount of energy to reach the receiver to restore the transmitted information; - Transmission of electric energy in the form of electromagnetic field, when the energy transfer efficiency is essential, the power being used to energize the receiving equipment. The second form of energy transfer is the subject of this book

Evaluation of wireless charging systems from the point of view of energy transfer in electric mobility

openA basic wireless charging system consists of some essential components as shown in Figure 1.1 The AC current power supply coming from the grid is converted by an AC converter into a DC current power supply. At this point the rectified current is converted via an inverter into high frequency AC to drive the transmission coil through a compensation network. The high-frequency current in the transmission coil generates an alternating magnetic field, which induces an alternating voltage on the receiving coil. At the end, the AC power supply is rectified to charge the battery.A basic wireless charging system consists of some essential components as shown in Figure 1.1 The AC current power supply coming from the grid is converted by an AC converter into a DC current power supply. At this point the rectified current is converted via an inverter into high frequency AC to drive the transmission coil through a compensation network. The high-frequency current in the transmission coil generates an alternating magnetic field, which induces an alternating voltage on the receiving coil. At the end, the AC power supply is rectified to charge the battery