Construction and management of large-scale and complex virtual manufacturing environments.

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CAD/CAM, CNC TECHNOLOGY APPLIED IN THE FIELD OF ENGINEERING, SECURITY TECHNOLOGY AND MECHANICAL ENGINEER TRAINING I.

In the last decades the spectacular results of each developmental stages of computer-aided design, were considered as great magic of computer use. Professionals were shocked by the impressive building of engineer works and their more and more realistic appearance. It was hard to believe and for many people it still is that this technology becomes indispensable in everyday engineering work. By now, in front-rank product development, it is impossible to do a competitive designer work without applying the most up-to- date design technology. This all leads to the fact that an engineer student of our days, in his design practice, is definitely going to work with the momentarily most up-to-date technology, which will be out-of-date in a couple of years. | A számítógépek alkalmazásának nagy varázslatai közé számított az elmúlt évtizedekben a számítógépen végzett tervezés egy-egy fejlıdési szakaszának látványos eredménye. Szakembereket is meghökkentett a mérnöki alkotások látványos építése és mind valósághőbb megjelenítése. Nehezen hitték, sıt sokan ma is nehezen hiszik azt, hogy a mérnöki munka mindennapjaiban is nélkülözhetetlenné válik ez a technika. Mára az élvonalbeli termékfejlesztésben a mindenkori legjobb tervezési technika igénybevétele nélkül képtelenség versenyképes tervezımunkát végezni. Ennek következtében napjaink mérnökhallgatója tervezıi gyakorlatában minden bizonnyal a ma legkorszerőbbnek számító, de néhány év alatt elavuló módszert leváltó technikával fog dolgozni. Keywords/kulcsszavak: computer aided design, CAD1/CAM2, CNC3 ~ számítógépes tervezés, CAD/CAM, CN

Virtual reality based creation of concept model designs for CAD systems

This work introduces a novel method to overcome most of the drawbacks in traditional methods for creating design models. The main innovation is the use of virtual tools to simulate the natural physical environment in which freeform. Design models are created by experienced designers. Namely, the model is created in a virtual environment by carving a work piece with tools that simulate NC milling cutters. Algorithms have been developed to support the approach, in which the design model is created in a Virtual Reality (VR) environment and selection and manipulation of tools can be performed in the virtual space. The desianer\u27s hand movements generate the tool trajectories and they are obtained by recording the position and orientation of a hand mounted motion tracker. Swept volumes of virtual tools are generated from the geometry of the tool and its trajectories. Then Boolean operations are performed on the swept volumes and the initial virtual stock (work piece) to create the design model. Algorithms have been developed as a part of this work to integrate the VR environment with a commercial CAD/CAM system in order to demonstrate the practical applications of the research results. The integrated system provides a much more efficient and easy-to-implement process of freeform model creation than employed in current CAD/CAM software. It could prove to be the prototype for the next-generation CAD/CAM system

Virtual Manufacturing : Tools for improving Design and Production

International audienceThe research area "Virtual Manufacturing" can be defined as an integrated manufacturing environment which can enhance one or several levels of decision and control in manufacturing process. Several domains can be addressed: Product and Process Design, Process and Production Planning, Machine Tool, Robot and Manufacturing System. As automation technologies such as CAD/CAM have substantially shortened the time required to design products, Virtual Manufacturing will have a similar effect on the manufacturing phase thanks to the modelling, simulation and optimisation of the product and the processes involved in its fabrication

A Collision Detection Algorithm For Virtual Robot-Centered Flexible Manufacturing Cell

Collision detection is crucial in virtual manufacturing applications such as virtual prototyping, virtual assembly and virtual robot path planning. For accurate simulation of manufacturing systems and processes in virtual environment, physical interaction with the objects in the scene are triggered by collision detection. This thesis presents a collision detection algorithm for accurate simulation of a virtual flexible manufacturing cell. The technique utilizes the narrow phase approach in detecting collision detection of non-convex object by testing collision between basic primitive and polygon. This algorithm is implemented in a virtual flexible manufacturing cell for the loading and unloading process performed by the robot. The robot’s gripper is treated as non-convex object and the exact point of collision is represented with a virtual sphere and collision is tested between the virtual sphere and the polygon. To verify the collision detection algorithm, it is tested with different positions and heights of the storage system during simulation of the virtual flexible manufacturing cell. The results showed that the collision detection algorithm can be used to support the concept of hardware reconfigurablility of FMC which can be achieved by changing, removing, recombining or rearranging its manufacturing elements in order to meet new demands such as introduction of new product or change

The Virtual Manufacturing concept: Scope, Socio-Economic Aspects and Future Trends

International audienceThe research area "Virtual Manufacturing (VM)'' is the use of information technology and computer simulation to model real world manufacturing processes for the purpose of analysing and understanding them. As automation technologies such as CAD/CAM have substantially shortened the time required to design products, Virtual Manufacturing will have a similar effect on the manufacturing phase thanks to the modelling, simulation and optimisation of the product and the processes involved in its fabrication. After a description of Virtual Manufacturing (definitions and scope), we present some socio-economic factors of VM and finaly some "hot topics'' for the future are proposed

Applications of Virtual Reality

Information Technology is growing rapidly. With the birth of high-resolution graphics, high-speed computing and user interaction devices Virtual Reality has emerged as a major new technology in the mid 90es, last century. Virtual Reality technology is currently used in a broad range of applications. The best known are games, movies, simulations, therapy. From a manufacturing standpoint, there are some attractive applications including training, education, collaborative work and learning. This book provides an up-to-date discussion of the current research in Virtual Reality and its applications. It describes the current Virtual Reality state-of-the-art and points out many areas where there is still work to be done. We have chosen certain areas to cover in this book, which we believe will have potential significant impact on Virtual Reality and its applications. This book provides a definitive resource for wide variety of people including academicians, designers, developers, educators, engineers, practitioners, researchers, and graduate students

Conceiving a Digital Twin for a Flexible Manufacturing System

Digitization and virtualization represent key factors in the era of Industry 4.0. Digital twins (DT) can certainly contribute to increasing the efficiency of various productive sectors as they can contribute to monitoring, managing, and improvement of a product or process throughout its life cycle. Although several works deal with DTs, there are gaps regarding the use of this technology when a Flexible Manufacturing System (FMS) is used. Existing work, for the most part, is concerned with simulating the progress of manufacturing without providing key production data in real-time. Still, most of the solutions presented in the literature are relatively expensive and may be difficult to implement in most companies, due to their complexity. In this work, the digital twin of an FMS is conceived. The specific module of an ERP (Enterprise Resources Planning) system is used to digitize the physical entity. Production data is entered according to tryouts performed in the FMS. Sensors installed in the main components of the FMS, CNC (computer numerical control) lathe, robotic arm, and pallet conveyor send information in real-time to the digital entity. The results show that simulations using the digital twin present very satisfactory results compared to the physical entity. In time, information such as production rate, queue management, feedstock, equipment, and pallet status can be easily accessed by operators and managers at any time during the production process, confirming the MES (manufacture execution system) efficiency. The low-cost hardware and software used in this work showed its feasibility. The DT created represents the initial step towards designing a metaverse solution for the manufacturing unit in question, which should operate in the near future as a smart and autonomous factory model.Thanks are due to Elkartek 2022 project LANVERSO, and in some sections (simulations) to Basque government university group IT 1573-22