Hydrogen enhanced thermal fatigue of y-titanium aluminide

A study of hydrogen enhanced thermal fatigue cracking was carried out for a gamma-based Ti-48Al-2Cr alloy by cycling between room temperature and 750 or 900 °C. The results showed that hydrogen can severely attack the gamma alloy, with resulting lifetimes as low as three cycles, while no failures were observed in helium for test durations of over 4000 cycles. The severity of hydrogen attack strongly depends on the upper limit of the temperature cycled and the cleanliness of the hydrogen. Specifically, the large scatter of life times at 750 °C (ranging from 36 to more than 3000 cycles) have resulted from the competition between surface oxidation and hydrogen attack. The results suggest that an understanding of the combined actions of thermal cycling and hydrogen degradation is needed for assessing materials for high temperature applications in hydrogen

High temperature environmental effects on metals

The gas turbine engine was used as an example to predict high temperature environmental attack on metals. Environmental attack in a gas turbine engine derives from high temperature, combustion products of the air and fuel burned, and impurities. Of all the modes of attack associated with impurity effects, hot corrosion was the most complicated mechanistically. Solutions to the hot corrosion problem were sought semi-empirically in: (1) improved alloys or ceramics; (2) protective surface coating; (3) use of additives to the engine environment; and (4) air/fuel cleanup to eliminate harmful impurities

Aerothermal tests of a 12.5 percent cone at Mach 6.7 for various Reynolds numbers, angles of attack and nose shapes

The effects of free-stream unit Reynolds number, angle of attack, and nose shape on the aerothermal environment of a 3-ft basediameter, 12.5 deg half-angle cone were investigated in the Langley 8-foot high temperature tunnel at Mach 6.7. The average total temperature was 3300 R, the freestream unit Reynolds number ranged from 400,000 to 1,400,000 per foot, and the angle of attack ranged from 0 deg to 10 deg. Three nose configurations were tested on the cone: a 3-in-radius tip, a 1-in-radius tip on an ogive frustum, and a sharp tip on an ogive frustum. Surface-pressure and cold-wall heating-rate distributions were obtained for laminar, transitional temperature in the shock layer were obtained. The location of the start of transition moved forward both on windward and leeward sides with increasing free-stream Reynolds numbers, increasing angle of attack, and decreasing nose bluntness

Stability of a non-orthogonal stagnation flow to three dimensional disturbances

A similarity solution for a low Mach number nonorthogonal flow impinging on a hot or cold plate is presented. For the constant density case, it is known that the stagnation point shifts in the direction of the incoming flow and that this shift increases as the angle of attack decreases. When the effects of density variations are included, a critical plate temperature exists; above this temperature the stagnation point shifts away from the incoming stream as the angle is decreased. This flow field is believed to have application to the reattachment zone of certain separated flows or to a lifting body at a high angle of attack. Finally, the stability of this nonorthogonal flow to self similar, 3-D disturbances is examined. Stability properties of the flow are given as a function of the parameters of this study; ratio of the plate temperature to that of the outer potential flow and angle of attack. In particular, it is shown that the angle of attack can be scaled out by a suitable definition of an equivalent wavenumber and temporal growth rate, and the stability problem for the nonorthogonal case is identical to the stability problem for the orthogonal case

Trick or Heat? Manipulating Critical Temperature-Based Control Systems Using Rectification Attacks

Temperature sensing and control systems are widely used in the closed-loop control of critical processes such as maintaining the thermal stability of patients, or in alarm systems for detecting temperature-related hazards. However, the security of these systems has yet to be completely explored, leaving potential attack surfaces that can be exploited to take control over critical systems. In this paper we investigate the reliability of temperature-based control systems from a security and safety perspective. We show how unexpected consequences and safety risks can be induced by physical-level attacks on analog temperature sensing components. For instance, we demonstrate that an adversary could remotely manipulate the temperature sensor measurements of an infant incubator to cause potential safety issues, without tampering with the victim system or triggering automatic temperature alarms. This attack exploits the unintended rectification effect that can be induced in operational and instrumentation amplifiers to control the sensor output, tricking the internal control loop of the victim system to heat up or cool down. Furthermore, we show how the exploit of this hardware-level vulnerability could affect different classes of analog sensors that share similar signal conditioning processes. Our experimental results indicate that conventional defenses commonly deployed in these systems are not sufficient to mitigate the threat, so we propose a prototype design of a low-cost anomaly detector for critical applications to ensure the integrity of temperature sensor signals.Comment: Accepted at the ACM Conference on Computer and Communications Security (CCS), 201

Evaluation of electrolytic tilt sensors for measuring model angle of attack in wind tunnel tests

The results of a laboratory evaluation of electrolytic tilt sensors as potential candidates for measuring model attitude or angle of attack in wind tunnel tests are presented. The performance of eight electrolytic tilt sensors was compared with that of typical servo accelerometers used for angle-of-attack measurements. The areas evaluated included linearity, hysteresis, repeatability, temperature characteristics, roll-on-pitch interaction, sensitivity to lead-wire resistance, step response time, and rectification. Among the sensors being evaluated, the Spectron model RG-37 electrolytic tilt sensors have the highest overall accuracy in terms of linearity, hysteresis, repeatability, temperature sensitivity, and roll sensitivity. A comparison of the sensors with the servo accelerometers revealed that the accuracy of the RG-37 sensors was on the average about one order of magnitude worse. Even though a comparison indicates that the cost of each tilt sensor is about one-third the cost of each servo accelerometer, the sensors are considered unsuitable for angle-of-attack measurements. However, the potential exists for other applications such as wind tunnel wall-attitude measurements where the errors resulting from roll interaction, vibration, and response time are less and sensor temperature can be controlled

The effect of surface temperature and Reynolds number on the leeward heat-transfer for a shuttle orbiter

The effect of windward surface temperature on the heat transfer to the leeward surface of the shuttle orbiter was investigated. Heat-transfer distributions, surface-pressure distributions, and schlieren photographs were obtained for an 0.01-scale model of the 37-0 shuttle orbiter at angles-of-attack of 30 deg and of 40 deg. Similar data were obtained for a fuselage-only configuration at angles-of-attack of 30 deg and of 90 deg. Data were obtained for various Mach numbers, Reynolds numbers, and surface temperatures

Mechanism of strength degradation for hot corrosion of alpha-SiC

Sintered alpha SiC was corroded by thin films of Na2SO4 and Na2CO3 molten salts at 1000%. This hot corrosion attack reduced room temperature strengths by as much as 50%. Strength degradation was porportional to the degree and uniformity of corrosion pitting attack as controlled by the chemistry of the molten salt. Extensive fractography identified corrosion pits as the most prevalent source of failure. A fracture mechanics treatment of the strength/pit depth relationship produced an average K sub IC equal to 2.6 MPa sub m 1/2, which is consistent with published values