A novel fuzzy logic variable geometry turbocharger and exhaust gas recirculation control scheme for optimizing the performance and emissions of a diesel engine

Variable geometry turbocharger and exhaust gas recirculation valves are widely installed on diesel engines to allow optimized control of intake air mass flow and exhaust gas recirculation ratio. The positions of variable geometry turbocharger vanes and exhaust gas recirculation valve are predominantly regulated by dual-loop proportional–integral–derivative controllers to achieve predefined set-points of intake air pressure and exhaust gas recirculation mass flow. The set-points are determined by extensive mapping of the intake air pressure and exhaust gas recirculation mass flow against various engine speeds and loads concerning engine performance and emissions. However, due to the inherent nonlinearities of diesel engines and the strong interferences between variable geometry turbocharger and exhaust gas recirculation, an extensive map of gains for the P, I, and D terms of the proportional–integral–derivative controllers is required to achieve desired control performance. The present simulation study proposes a novel fuzzy logic control scheme to determine appropriate positions of variable geometry turbocharger vanes and exhaust gas recirculation valve in real-time. Once determined, the actual positions of the vanes and valve are regulated by two local proportional–integral–derivative controllers. The fuzzy logic control rules are derived based on an understanding of the interactions among the variable geometry turbocharger, exhaust gas recirculation, and diesel engine. The results obtained from an experimentally validated one-dimensional transient diesel engine model showed that the proposed fuzzy logic control scheme is capable of efficiently optimizing variable geometry turbocharger and exhaust gas recirculation positions under transient engine operating conditions in real-time. Compared to the baseline proportional–integral–derivative controllers approach, both engine’s efficiency and total turbo efficiency have been improved by the proposed fuzzy logic control scheme while NOx and soot emissions have been significantly reduced by 34% and 82%, respectively

Robust Feedback Linearization Approach for Fuel-Optimal Oriented Control of Turbocharged Spark-Ignition Engines

This chapter proposes a new control approach for the turbocharged air system of a gasoline engine. To simplify the control implementation task, static lookup tables (LUTs) of engine data are used to estimate the engine variables in place of complex dynamical observer and/or estimators. The nonlinear control design is based on the concept of robust feedback linearization which can account for the modeling uncertainty and the estimation errors induced by the use of engine lookup tables. The control feedback gain can be effectively computed from a convex optimization problem. Two control strategies have been investigated for this complex system: drivability optimization and fuel reduction. The effectiveness of the proposed control approach is clearly demonstrated with an advanced engine simulator

IN-CYLINDER MASS FLOW ESTIMATION AND MANIFOLD PRESSURE DYNAMICS FOR STATE PREDICTION IN SI ENGINES

The aim of this paper is to present a simple model of the intake manifold dynamics of a spark ignition (SI) engine and its possible application for estimation and control purposes. We focus on pressure dynamics, which may be regarded as the foundation for estimating future states and for designing model predictive control strategies suitable for maintaining the desired air fuel ratio (AFR). The flow rate measured at the inlet of the intake manifold and the in-cylinder flow estimation are considered as parts of the proposed model. In-cylinder flow estimation is crucial for engine control, where an accurate amount of aspired air forms the basis for computing the manipulated variables. The solutions presented here are based on the mean value engine model (MVEM) approach, using the speed-density method. The proposed in-cylinder flow estimation method is compared to measured values in an experimental setting, while one-step-ahead prediction is illustrated using simulation results

Sur la synthèse de commandes prédictives tolérantes aux défauts à base de modèles T-S flous

This thesis mainly focuses on Fuzzy Fault Tolerant Predictive Control for a class of nonlinear systems. The Takagi-Sugeno (T-S) fuzzy approach is introduced as a modelling technique in order to consider the active control methods adapted to linear models. To obtain the convex form, two approches are applied in this work, the proposed global non stationary linearization method and the sector nonlinearity approach. The contributions of this thesis and novelties with respect to other works are based on a combination between Parallel Distributed Compensation control law and Model Predictive Control where the T-S fuzzy aspect uses measured and unmeasured premise variables. The optimization problem is formulated as a quadratic programming problem. A nonlinear observer and A T-S fuzzy observer are designed for the proposed strategies, in order to estimate faults and system state variables. The controller and observer gains are obtained by solving Linear Matrix Inequalities (LMIs) derived from the Lyapunov theory. Convergences are performed by using Lyapunov asymptotic stability and L2 optimization. Actually, the use of the sector nonlinearity approach has reduced the conservatism related to the number of LMIs to solve. On top of that, the chosen form of the candidate function of Lyapunov and the T-S fuzzy structure have significantly decreased the pessimism of sufficient stability conditions derived from Lyapunov theories. The proposed Fuzzy model based predictive control is designed to achieve desired set points and control objectives in the the healthy operating and to accommodate and tolerate unexpected faults. Furthermore, the uncertain case and robustness with respect to constraints are investigated. The effectiveness and the validity of the proposed Fault Tolerant Control (FTC) strategies is illustrated through an application to an academic example and to a Diesel Engine Air Path (DEAP) system.Cette thèse porte sur la synthèse de lois de commande prédictive floue tolérante aux défauts pour les systèmes non linéaires modélisés selon l'approche dite T-S. Ma contribution est de proposer une FMPC (Fuzzy Model-based Predictive Control) visant à améliorer les performances d'un système non linéaire tout en respectant les contraintes sur la commande. L’optimisation de la commande nécessite la résolution d'un problème de programmation quadratique et une résolution d’inégalités matricielles linéaires (LMIs) dérivées des thèories de Lyapunov. La stratégie proposée a été appliquée en simulation à un système SISO non linéaire puis au système d'air d'un moteur Diesel en présence de défauts de type actionneur, capteur ou système, de perturbations et d'incertitudes de modélisatio

Transient modelling of a diesel engine and air-path control

Due to the inherent nonlinearity of the diesel engine, real-time control of the variable geometry turbocharger (VGT) and exhaust gas recirculation (EGR) valve still remains a challenging task. A controller has to be capable of coping with the transient operating condition of the engine, the interactions between the VGT and EGR, and also the trade-off effect in this control problem. In this work, novel real-time fuzzy logic controllers (RFLC) were developed and tested. Firstly, the proposed controllers were calibrated and validated in a transient diesel engine model which was developed and validated against the Caterpillar 3126B engine test bed located at the University of Sussex. The controllers were then further tested on the engine test bed. Compared to conventional controllers, the proposed controllers can effectively reduce engine emissions as well as fuel consumption. Experimental results show that compared to the baseline engine running on the Nonroad Transient Cycle (NRTC), mean values of the exhaust gas opacity and the nitrogen oxides (NOx) emission production were reduced by 36.8% and 33%, respectively. Instant specific fuel consumption of the RFLC engine was also reduced by up to 50% compared to the baseline engine during the test. Moreover, the proposed fuzzy logic controllers can also reduce development time and cost by avoiding extensive engine mapping of inlet air pressure and flow. When on-line emission measurements were not available, on-board emission predictors were developed and tested to supply the proposed fuzzy logic controller with predictions of soot and NOx production. Alternatively, adaptive neuro fuzzy inference system (ANFIS) controllers, which can learn from fuzzy logic controllers, were developed and tested. In the end, the proposed fuzzy logic controllers were compared with PI controllers using the transient engine model

Electronic Throttle Valve Takagi-Sugeno Fuzzy Control Based on Nonlinear Unknown Input Observers

This paper deals with the synthesis of a new fuzzy controller applied to Electronic Throttle Valve (ETV) affected by an unknown input in order to enhance the rapidity and accuracy of trajectory tracking performance. Firstly, the Takagi-Sugeno (T-S) fuzzy model is employed to approximate this nonlinear system. Secondly, a novel Nonlinear Unknown Input Observer (NUIO)-based controller is designed by the use of the concept of Parallel Distributed Compensation (PDC). Then, based on Lyapunov method, asymptotic stability conditions of the error dynamics are given by solving Linear Matrix Inequalities (LMIs). Finally, the effectiveness of the proposed control strategy in terms of tracking trajectory and in the presence of perturbations is verified in comparison with a control strategy based on Unknown Input Observers (UIO) of the ETV described by a switched system for Pulse-Width-Modulated (PWM) reference signal

ECU-oriented models for NOx prediction. Part 1: a mean value engine model for NOx prediction

The implantation of nitrogen oxide sensors in diesel engines was proposed in order to track the emissions at the engine exhaust, with applications to the control and diagnosis of the after-treatment devices. However, the use of models is still necessary since the output from these sensors is delayed and filtered. The present paper deals with the problem of nitrogen oxide estimation in turbocharged diesel engines combining the information provided by both models and sensors. In Part 1 of this paper, a control-oriented nitrogen oxide model is designed. The model is based on the mapping of the nitrogen oxide output and a set of corrections which account for the variations in the intake and ambient conditions, and it is designed for implementation in commercial electronic control units. The model is sensitive to variations in the engine's air path, which is solved through the engine volumetric efficiency and the first-principle equations but disregards the effect of variation in the injection settings. In order to consider the effect of the thermal transients on the in-cylinder temperature, the model introduces a dynamic factor. The model behaves well in both steady-state operation and transient operation, achieving a mean average error of 7% in the steady state and lower than 10% in an exigent sportive driving mountain profile cycle. The relatively low calibration effort and the model accuracy show the feasibility of the model for exhaust gas recirculation control as well as onboard diagnosis of the nitrogen oxide emissions.Guardiola, C.; Pla Moreno, B.; Blanco-Rodriguez, D.; Calendini, PO. (2015). ECU-oriented models for NOx prediction. Part 1: a mean value engine model for NOx prediction. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering. 229(8):992-1015. doi:10.1177/0954407014550191S9921015229

Sensor Fault Detection and Isolation Using System Dynamics Identification Techniques.

A sensor, generally composed of a power supply, a sensing device, a transducer, and a signal processor, behaves like any other dynamic system. A damage in any of its components can cause unexpected deviations in the sensor measurements from the actual values. Due to its increasing importance in system diagnosis and controls, a faulty sensor may lead to a process shut down or even a fatal accident in safety-critical systems. One of the the challenge is to detect and isolate a fault in the sensor from one in the monitored system once abnormal behaviors are observed in the measurements. This work first tackles such a challenge in a single-input-single-output system by tracking the dynamic response and the associated gain factor of the sensor and the monitored system. Inspired by the fact that sensor measurements depict the dynamics of the monitored plant and the sensor, a subspace identification approach is proposed to detect, isolate, and accommodate a sensor failure under regular operation conditions without additional hardware components. In order to deal with the increased complexity in a multiple-input-multiple-output system, an approach is then proposed to identify the underlying relations in a nonlinear dynamic system with a set of linear models, each capturing the system dynamics in the representative operating regime. Evaluated based on the minimum description length principle, the proposed approach identifies the most correlated system inputs for the target output and the associated model structure using genetic algorithm. An approach is finally developed to detect and isolate sensor faults and air leaks in a diesel engine air path system, a highly dynamic multiple-input-multiple-output system. The proposed approach utilizes analytical redundancies among the intake air mass flow rates and the pressures in the boost and intake manifolds. Without the need for a complete model of the target system, fault detectors are constructed in this work using the growing structure multiple model system identification algorithm. Given the addition information on operation regime from the identified model, the proposed approach evaluates both the global and local properties of the generated residuals to detect and isolate the potential sensor and system faults.Ph.D.Mechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/89790/1/jiangli_1.pd

Speed control of wheeled mobile robot by nature-inspired social spider algorithm-based PID controller

: Mobile robot is an automatic vehicle with wheels that can be moved automatically from one place to another. A motor is built on its wheels for mobility purposes, which is controlled using a controller. DC motor speed is controlled by the proportional integral derivative (PID) controller. Kinematic modeling is used in our work to understand the mechanical behavior of robots for designing the appropriate mobile robots. Right and left wheel velocity and direction are calculated by using the kinematic modeling, and the kinematic modeling is given to the PID controller to gain the output. Motor speed is controlled by the PID low-level controller for the robot mobility; the speed controlling is done using the constant values Kd, Kp, and Ki which depend on the past, future, and present errors. For better control performance, the integral gain, differential gain, and proportional gain are adjusted by the PID controller. Robot speed may vary by changing the direction of the vehicle, so to avoid this the Social Spider Optimization (SSO) algorithm is used in PID controllers. PID controller parameter tuning is hard by using separate algorithms, so the parameters are tuned by the SSO algorithm which is a novel nature-inspired algorithm. The main goal of this paper is to demonstrate the effectiveness of the proposed approach in achieving precise speed control of the robot, particularly in the presence of disturbances and uncertainties