Genetic Algorithm for Job Scheduling with Maintenance Consideration in Semiconductor Manufacturing Process

This paper presents wafer sequencing problems considering perceived chamber conditions and maintenance activities in a single cluster tool through the simulation-based optimization method. We develop optimization methods which would lead to the best wafer release policy in the chamber tool to maximize the overall yield of the wafers in semiconductor manufacturing system. Since chamber degradation will jeopardize wafer yields, chamber maintenance is taken into account for the wafer sequence decision-making process. Furthermore, genetic algorithm is modified for solving the scheduling problems in this paper. As results, it has been shown that job scheduling has to be managed based on the chamber degradation condition and maintenance activities to maximize overall wafer yield.open

Production Lot Sizing Problem with the Lead Time

The issue in lot sizing problem is to plan production processes, so that mean the production quantities must be equal to customer demand quantities such that the inventory cost and setup production cost is minimized. In this work, we use the model Multi Level Capacitated Lot Sizing problem with consideration the Lead times, which means that the problem of finding a feasible solution is complex. For this, we propose a new formula in comparison with the classic model. The efficiency of the new formula is demonstrated and infeasible solutions are solved by a heuristic method that's based on Lagrangian relaxation. Computational tests conducted in 1000 instances with up to 40 components and 16 periods have shown that optimal solutions were obtained on average 96.43% of the large instances. For the improvement of the best solution, the heuristic is able to find the efficiency with 97.62% on average. The solution quality is evaluated through initial iterations, the average solution time provided by Lagrangian relaxation is less than 0.43s

A Review of Production Planning Models: Emerging features and limitations compared to practical implementation

In the last few decades, thanks to the interest of industry and academia, production planning (PP) models have shown significant growth. Several structured literature reviews highlighted the evolution of PP and guided the work of scholars providing in-depth reviews of optimization models. Building on these works, the contribution of this paper is an update and detailed analysis of PP optimization models. The present review allows to analyze the development of PP models by considering: i) problem type, ii) modeling approach, iii) development tools, iv) industry-specific solutions. Specifically, to this last point, a proposed industrial solution is compared to emerging features and limitations, which shows a practical evolution of such a system

Online Simulation in Semiconductor Manufacturing

In semiconductor manufacturing discrete event simulation systems are quite established to support multiple planning decisions. During the recent years, the productivity is increasing by using simulation methods. The motivation for this thesis is to use online simulation not only for planning decisions, but also for a wide range of operational decisions. Therefore an integrated online simulation system for short term forecasting has been developed. The production environment is a mature high mix logic wafer fab. It has been selected because of its vast potential for performance improvement. In this thesis several aspects of online simulation will be addressed: The first aspect is the implementation of an online simulation system in semiconductor manufacturing. The general problem is to achieve a high speed, a high level of detail, and a high forecast accuracy. To resolve these problems, an online simulation system has been created. The simulation model has a high level of detail. It is created automatically from underling fab data. To create such a simulation model from fab data, additional problems related to the underlying data arise. The major parts are the data access, the data integration, and the data quality. These problems have been solved by using an integrated data model with several data extraction, data transformation, and data cleaning steps. The second aspect is related to the accuracy of online simulation. The overall problem is to increase the forecast horizon, increase the level of detail of the forecast and reduce the forecast error. To provide useful forecast results, the simulation model contains a high level of modeling details and a proper initialization. The influences on the forecast quality will be analyzed. The results show that the simulation forecast accuracy achieves good quality to predict future fab performance. The last aspect is to find ways to use simulation forecast results to improve the fab performance. Numerous applications have been identified. For each application a description is available. It contains the requirements of such a forecast, the decision variables, and background information. An application example shows, where a performance problem exists and how online simulation is able to resolve it. To further enhance the real time capability of online simulation, a major part is to investigate new ways to connect the simulation model with the wafer fab. For fab driven simulation, the simulation model and the real wafer fab run concurrently. The wafer fab provides several events to update the simulation during runtime. So the model is always synchronized with the real fab. It becomes possible to start a simulation run in real time. There is no further delay for data extraction, data transformation and model creation. A prototype for a single work center has been implemented to show the feasibility

Index to 1984 NASA Tech Briefs, volume 9, numbers 1-4

Short announcements of new technology derived from the R&D activities of NASA are presented. These briefs emphasize information considered likely to be transferrable across industrial, regional, or disciplinary lines and are issued to encourage commercial application. This index for 1984 Tech B Briefs contains abstracts and four indexes: subject, personal author, originating center, and Tech Brief Number. The following areas are covered: electronic components and circuits, electronic systems, physical sciences, materials, life sciences, mechanics, machinery, fabrication technology, and mathematics and information sciences

Production Scheduling

Generally speaking, scheduling is the procedure of mapping a set of tasks or jobs (studied objects) to a set of target resources efficiently. More specifically, as a part of a larger planning and scheduling process, production scheduling is essential for the proper functioning of a manufacturing enterprise. This book presents ten chapters divided into five sections. Section 1 discusses rescheduling strategies, policies, and methods for production scheduling. Section 2 presents two chapters about flow shop scheduling. Section 3 describes heuristic and metaheuristic methods for treating the scheduling problem in an efficient manner. In addition, two test cases are presented in Section 4. The first uses simulation, while the second shows a real implementation of a production scheduling system. Finally, Section 5 presents some modeling strategies for building production scheduling systems. This book will be of interest to those working in the decision-making branches of production, in various operational research areas, as well as computational methods design. People from a diverse background ranging from academia and research to those working in industry, can take advantage of this volume

Scheduling Manufacturing Systems With Work-in-Process Inventory Control: Single-Part-Type Systems

In this paper, a real-time feedback control algorithm is developed for scheduling single-part-type production lines in which there are three important classes of activities: operations, failures, and starvation or blockage. The scheduling objectives are to keep the actual production as close to the demand as possible, and to keep the level of work-in-process inventory as low as possible. By relating the starvation and blockage to the system capacity, the buffer sizes and the target buffer levels are chosen according to the demands and machine parameters. The processing time for each operation is deterministic. Failure and repair times are random. Whenever a machine fails or is starved or blocked, the scheduling system recalculates short term production rates. To begin with, we study a very simple case, a two machine and one part type system, to get insight into the buffer effects and production control policies. Using the relationship between system capacity and starvation or blockage, we find desirable buffer levels and buffer sizes. The production control policy is determined to meet the system performance requirements concerning low WIP inventory and tardiness. The results from the simple case are extended to N-machine, one-part-type systems

Technical Proposal for FASER: ForwArd Search ExpeRiment at the LHC

FASER is a proposed small and inexpensive experiment designed to search for light, weakly-interacting particles during Run 3 of the LHC from 2021-23. Such particles may be produced in large numbers along the beam collision axis, travel for hundreds of meters without interacting, and then decay to standard model particles. To search for such events, FASER will be located 480 m downstream of the ATLAS IP in the unused service tunnel TI12 and be sensitive to particles that decay in a cylindrical volume with radius R=10 cm and length L=1.5 m. FASER will complement the LHC's existing physics program, extending its discovery potential to a host of new, light particles, with potentially far-reaching implications for particle physics and cosmology. This document describes the technical details of the FASER detector components: the magnets, the tracker, the scintillator system, and the calorimeter, as well as the trigger and readout system. The preparatory work that is needed to install and operate the detector, including civil engineering, transport, and integration with various services is also presented. The information presented includes preliminary cost estimates for the detector components and the infrastructure work, as well as a timeline for the design, construction, and installation of the experiment.Comment: 82 pages, 62 figures; submitted to the CERN LHCC on 7 November 201