Overview: Computer vision and machine learning for microstructural characterization and analysis

The characterization and analysis of microstructure is the foundation of microstructural science, connecting the materials structure to its composition, process history, and properties. Microstructural quantification traditionally involves a human deciding a priori what to measure and then devising a purpose-built method for doing so. However, recent advances in data science, including computer vision (CV) and machine learning (ML) offer new approaches to extracting information from microstructural images. This overview surveys CV approaches to numerically encode the visual information contained in a microstructural image, which then provides input to supervised or unsupervised ML algorithms that find associations and trends in the high-dimensional image representation. CV/ML systems for microstructural characterization and analysis span the taxonomy of image analysis tasks, including image classification, semantic segmentation, object detection, and instance segmentation. These tools enable new approaches to microstructural analysis, including the development of new, rich visual metrics and the discovery of processing-microstructure-property relationships.Comment: submitted to Materials and Metallurgical Transactions

A deep learning approach for complex microstructure inference

Automated, reliable, and objective microstructure inference from micrographs is essential for a comprehensive understanding of process-microstructure-property relations and tailored materials development. However, such inference, with the increasing complexity of microstructures, requires advanced segmentation methodologies. While deep learning offers new opportunities, an intuition about the required data quality/quantity and a methodological guideline for microstructure quantification is still missing. This, along with deep learning’s seemingly intransparent decision-making process, hampers its breakthrough in this field. We apply a multidisciplinary deep learning approach, devoting equal attention to specimen preparation and imaging, and train distinct U-Net architectures with 30–50 micrographs of different imaging modalities and electron backscatter diffraction-informed annotations. On the challenging task of lath-bainite segmentation in complex-phase steel, we achieve accuracies of 90% rivaling expert segmentations. Further, we discuss the impact of image context, pre-training with domain-extrinsic data, and data augmentation. Network visualization techniques demonstrate plausible model decisions based on grain boundary morphology

Minimizing Computational Resources for Deep Machine Learning: A Compression and Neural Architecture Search Perspective for Image Classification and Object Detection

Computational resources represent a significant bottleneck across all current deep learning computer vision approaches. Image and video data storage requirements for training deep neural networks have led to the widespread use of image and video compression, the use of which naturally impacts the performance of neural network architectures during both training and inference. The prevalence of deep neural networks deployed on edge devices necessitates efficient network architecture design, while training neural networks requires significant time and computational resources, despite the acceleration of both hardware and software developments within the field of artificial intelligence (AI). This thesis addresses these challenges in order to minimize computational resource requirements across the entire end-to-end deep learning pipeline. We determine the extent to which data compression impacts neural network architecture performance, and by how much this performance can be recovered by retraining neural networks with compressed data. The thesis then focuses on the accessibility of the deployment of neural architecture search (NAS) to facilitate automatic network architecture generation for image classification suited to resource-constrained environments. A combined hard example mining and curriculum learning strategy is developed to minimize the image data processed during a given training epoch within the NAS search phase, without diminishing performance. We demonstrate the capability of the proposed framework across all gradient-based, reinforcement learning, and evolutionary NAS approaches, and a simple but effective method to extend the approach to the prediction-based NAS paradigm. The hard example mining approach within the proposed NAS framework depends upon the effectiveness of an autoencoder to regulate the latent space such that similar images have similar feature embeddings. This thesis conducts a thorough investigation to satisfy this constraint within the context of image classification. Based upon the success of the overall proposed NAS framework, we subsequently extend the approach towards object detection. Despite the resultant multi-label domain presenting a more difficult challenge for hard example mining, we propose an extension to the autoencoder to capture the additional object location information encoded within the training labels. The generation of an implicit attention layer within the autoencoder network sufficiently improves its capability to enforce similar images to have similar embeddings, thus successfully transferring the proposed NAS approach to object detection. Finally, the thesis demonstrates the resilience to compression of the general two-stage NAS approach upon which our proposed NAS framework is based

Self-Supervised Object-in-Gripper Segmentation from Robotic Motions

Accurate object segmentation is a crucial task in the context of robotic manipulation. However, creating sufficient annotated training data for neural networks is particularly time consuming and often requires manual labeling. To this end, we propose a simple, yet robust solution for learning to segment unknown objects grasped by a robot. Specifically, we exploit motion and temporal cues in RGB video sequences. Using optical flow estimation we first learn to predict segmentation masks of our given manipulator. Then, these annotations are used in combination with motion cues to automatically distinguish between background, manipulator and unknown, grasped object. In contrast to existing systems our approach is fully self-supervised and independent of precise camera calibration, 3D models or potentially imperfect depth data. We perform a thorough comparison with alternative baselines and approaches from literature. The object masks and views are shown to be suitable training data for segmentation networks that generalize to novel environments and also allow for watertight 3D reconstruction.Comment: 15 pages, 11 figures. Video: https://www.youtube.com/watch?v=srEwuuIIgz