Design of a biologically inspired climbing robot and an adhesion mechanism for reliable and versatile climbing in complex steel structures

University of Technology Sydney. Faculty of Engineering and Information Technology.Steel infrastructure is the backbone of modern day society, however it requires regular inspection and maintenance to ensure integrity and prolong the life of services. The inspection of steel infrastructure such as steel bridges, often requires inspection at heights, in confined spaces, in hazardous environments or in areas which simply cannot be accessed by humans. With more stringent Work Health and Safety requirements, the ability to carry out comprehensive inspection becomes more challenging, to the extent that particular locations can no longer be inspected. There is significant motivation for climbing robots to carry out the inspection of such locations; however very few solutions have been successfully deployed. The difficulty in deploying a climbing robot is largely attributed to robot configurations which lack versatility and adhesion systems which lack reliability. Inspired biologically from the inchworm caterpillar, a climbing robot is developed to addresses these two issues. This research presents the kinematic design of a climbing robot and the design of a novel magnetic adhesion mechanism which overcomes the challenges faced by the current state-of-the-art climbing robots. The inchworm inspired climbing robot has a unique kinematic design consisting of 7 Degrees of Freedom to achieve its versatile climbing ability. This unique configuration allows the robot to navigate complex structures and pass through narrow obstacles, such as manholes. This research presents an optimisation model for developing robust and reliable adhesion systems which consist of multiple adhesion modules. The optimisation model maximises particular adhesion performance criteria, whilst minimising weight. The model allows for tailored designs depending on the means of adhesion being used. In verifying the optimisation model, a novel adhesion mechanism is developed with the means of attaching and detaching a permanent magnet to a steel surface. The adhesion module consists of a quarter gear segment to rotate the magnet between attached and detached states. Using the novel adhesion mechanism, an adhesion system is developed based on the optimisation model and verified through testing. The inchworm inspired robot configuration and the novel magnetic adhesion system enable the practical deployment of the robot. The Climbing RObot Caterpillar (CROC) has undergone extensive testing in simulated environments, mock-up environments and has been deployed for the real world inspection of complex steel structures. Over 50 site trials have been conducted over a three year period inside the hollow archways of the Sydney Harbour Bridge. CROC extends the state of the art, being the first of its kind deployed with the capability of autonomous inspection in complex steel structures

Design and Analysis of Exaggerated Rectilinear Gait-Based Snake-Inspired Robots

Snake-inspired locomotion is much more maneuverable compared to conventional locomotion concepts and it enables a robot to navigate through rough terrain. A rectilinear gait is quite flexible and has the following benefits: functionality on a wide variety of terrains, enables a highly stable robot platform, and provides pure undulatory motion without passive wheels. These benefits make rectilinear gaits especially suitable for search and rescue applications. However, previous robot designs utilizing rectilinear gaits were slow in speed and required considerable vertical motion. This dissertation will explore the development and implementation of a new exaggerated rectilinear gait that which will enable high speed locomotion and more efficient operation in a snake-inspired robot platform. The exaggerated rectilinear gait will emulate the natural snake's rectilinear gait to gain the benefit a snake's terrain adaptability, but the sequence and range of joint motion will be greatly exaggerated to achieve higher velocities to support robot speeds within the range of human walking speed. The following issues will be investigated in this dissertation. First, this dissertation will address the challenge of developing a snake-inspired robot capable of executing exaggerated rectilinear gaits. To successfully execute the exaggerated rectilinear gait, a snake-inspired robot platform must be able to perform high speed linear expansion/contraction and pivoting motions between segments. In addition to high speed joint motion, the new mechanical architecture much also incorporate a method for providing positive traction during gait execution. Second, a new exaggerated gait dynamics model will be developed using well established kinematics and dynamics analysis techniques. In addition to the exaggerated rectilinear gaits which emphasize high speed, a set of exaggerated rectilinear gaits which emphasize high traction will also be developed for application on difficult terrain types. Finally, an exaggerated rectilinear that emphasizes energy efficiency is defined and analyzed. This dissertation provides the foundations for realizing a high speed limbless locomotion capable of meeting the needs of the search, rescue, and recovery applications

Mechatronic Systems

Mechatronics, the synergistic blend of mechanics, electronics, and computer science, has evolved over the past twenty five years, leading to a novel stage of engineering design. By integrating the best design practices with the most advanced technologies, mechatronics aims at realizing high-quality products, guaranteeing at the same time a substantial reduction of time and costs of manufacturing. Mechatronic systems are manifold and range from machine components, motion generators, and power producing machines to more complex devices, such as robotic systems and transportation vehicles. With its twenty chapters, which collect contributions from many researchers worldwide, this book provides an excellent survey of recent work in the field of mechatronics with applications in various fields, like robotics, medical and assistive technology, human-machine interaction, unmanned vehicles, manufacturing, and education. We would like to thank all the authors who have invested a great deal of time to write such interesting chapters, which we are sure will be valuable to the readers. Chapters 1 to 6 deal with applications of mechatronics for the development of robotic systems. Medical and assistive technologies and human-machine interaction systems are the topic of chapters 7 to 13.Chapters 14 and 15 concern mechatronic systems for autonomous vehicles. Chapters 16-19 deal with mechatronics in manufacturing contexts. Chapter 20 concludes the book, describing a method for the installation of mechatronics education in schools

Design, Analysis, and Fabrication of a Snake-Inspired Robot with a Rectilinear Gait

Snake-inspired robots display promise in areas such as search, rescue and reconnaissance due to their ability to locomote through tight spaces. However, several specific issues regarding the design and analysis must be addressed in order to better design them. This thesis develops kinematic and dynamic models for a class of snake-inspired gait known as a rectilinear gait, where mechanism topology changes over the course of the gait. A model using an Eulerian framework and Coulomb friction yields torque expressions for the joints of the robot. B-spline curves are then used to generate a parametric optimization formulation for joint trajectory generation. Exact gradient computation of the torque functions is presented. A parametric model is used to describe the performance effects of changing system parameters such as mass, length, and motor speed. Finally, a snake-inspired robot is designed and fabricated in order to demonstrate both the vertical rectilinear gait and a modular, molded design aimed at reducing the cost of fabrication

Design, Analysis, and Fabrication of a Snake-Inspired Robot with a Rectilinear Gait

Snake-inspired robots display promise in areas such as search, rescue and reconnaissance due to their ability to locomote through tight spaces. However, several specific issues regarding the design and analysis must be addressed in order to better design them. This thesis develops kinematic and dynamic models for a class of snake-inspired gait known as a rectilinear gait, where mechanism topology changes over the course of the gait. A model using an Eulerian framework and Coulomb friction yields torque expressions for the joints of the robot. B-spline curves are then used to generate a parametric optimization formulation for joint trajectory generation. Exact gradient computation of the torque functions is presented. A parametric model is used to describe the performance effects of changing system parameters such as mass, length, and motor speed. Finally, a snake-inspired robot is designed and fabricated in order to demonstrate both the vertical rectilinear gait and a modular, molded design aimed at reducing the cost of fabrication

Design, Actuation, and Functionalization of Untethered Soft Magnetic Robots with Life-Like Motions: A Review

Soft robots have demonstrated superior flexibility and functionality than conventional rigid robots. These versatile devices can respond to a wide range of external stimuli (including light, magnetic field, heat, electric field, etc.), and can perform sophisticated tasks. Notably, soft magnetic robots exhibit unparalleled advantages among numerous soft robots (such as untethered control, rapid response, and high safety), and have made remarkable progress in small-scale manipulation tasks and biomedical applications. Despite the promising potential, soft magnetic robots are still in their infancy and require significant advancements in terms of fabrication, design principles, and functional development to be viable for real-world applications. Recent progress shows that bionics can serve as an effective tool for developing soft robots. In light of this, the review is presented with two main goals: (i) exploring how innovative bioinspired strategies can revolutionize the design and actuation of soft magnetic robots to realize various life-like motions; (ii) examining how these bionic systems could benefit practical applications in small-scale solid/liquid manipulation and therapeutic/diagnostic-related biomedical fields