Design Strategies for Ultralow Power 10nm FinFETs

Integrated circuits and microprocessor chips have become integral part of our everyday life to such an extent that it is difficult to imagine a system related to consumer electronics, health care, public transportation, household application without these small components. The heart of these circuits is, the metal oxide field-effect transistor (MOSFET) which is used as a switch. The dimensions of these transistors have been scaled from a few micrometers to few tens of nanometer to achieve higher performance, lower power consumption and low cost of production. According to the International Technology Roadmap for Semiconductors (ITRS), beyond 32 nm technology node, planer devices will not be able to fulfill the strict leakage requirement anymore due to overpowering short channel effects and need of multi-gate transistor is inevitable. The motivation of the thesis therefore is to investigate techniques to engineer threshold voltage of a tri-gate FinFET for low power and ultra-low power applications. The complexity of physics involved in 3D nano- devices encourages use of advanced simulation tools. Thus, Technology Computer Aided Design Tools (TCAD) are needed to perform device optimization and support device and process integration engineers. Below 20nm technology node, the Fin-shaped Field Effect Transistor or Tri-gate transistor requires extensive use of 3D TCAD simulations. The multi-gate devices such as FinFETs are considered to be one of the most promising devices for Ultra Large Scale Integration (ULSI). This device structural design with additional gate electrodes and channel surfaces offers dynamic threshold voltage control. In addition, it can provide better short channel performance and reduced leakage. In this study, new design strategies for 10nm node NMOS bulk FinFET transistors are investigated to meet low power (LP) (50pA/μ

A study of silicon and germanium junctionless transistors

Technology boosters, such as strain, HKMG and FinFET, have been introduced into semiconductor industry to extend Moore’s law beyond 130 nm technology nodes. New device structures and channel materials are highly demanded to keep performance enhancement when the device scales beyond 22 nm. In this work, the properties and feasibility of the proposed Junctionless transistor (JNT) have been evaluated for both Silicon and Germanium channels. The performance of Silicon JNTs with 22 nm gate length have been characterized at elevated temperature and stressed conditions. Furthermore, steep Subthreshold Slopes (SS) in JNT and IM devices are compared. It is observed that the floating body in JNT is relatively dynamic comparing with that in IM devices and proper design of the device structure may further reduce the VD for a sub- 60 mV/dec subthreshold slope. Diode configuration of the JNT has also been evaluated, which demonstrates the first diode without junctions. In order to extend JNT structure into the high mobility material Germanium (Ge), a full process has been develop for Ge JNT. Germanium-on-Insulator (GeOI) wafers were fabricated using Smart-Cut with low temperature direct wafer bonding method. Regarding the lithography and pattern transfer, a top-down process of sub-50-nm width Ge nanowires is developed in this chapter and Ge nanowires with 35 nm width and 50 nm depth are obtained. The oxidation behaviour of Ge by RTO has been investigated and high-k passivation scheme using thermally grown GeO2 has been developed. With all developed modules, JNT with Ge channels have been fabricated by the CMOScompatible top-down process. The transistors exhibit the lowest subthreshold slope to date for Ge JNT. The devices with a gate length of 3 μm exhibit a SS of 216 mV/dec with an ION/IOFF current ratio of 1.2×103 at VD = -1 V and DIBL of 87 mV/V

Radio Frequency InGaAs MOSFETs

III-V-based Indium gallium arsenide is a promising channel material for high-frequency applications due to its superior electron mobility property. In this thesis, InGaAs/InP heterostructure radio frequency MOSFETs are designed, fabricated, and characterized. Various spacer technologies, from high dielectric spacers to air spacers, are implemented to reduce parasitic capacitances, and fT/fmax are evaluated. Three types of RF MOSFETs with different spacer technologies are fabricated in this work.InP ∧-ridge spacers are integrated on InGaAs Nanowire MOSFET in an attempt to decrease parasitic capacitances; however, due to a high-dielectric constant of the spacers and smaller transistors transconductance, the fT/fmax are limited to 75/100 GHz. InGaAs quantum well MOSFETs with a sacrificial amorphous silicon spacer are fabricated, and they have capacitances of a similar magnitude to other existing high-performing RF InGaAs FETs. An 80 nm InGaAs MOSFET has fT/fmax = 243/147 GHz is demonstrated, and further optimization of the channel and layout would improve the performance. Next, InGaAs MOSFETs with nitride spacer are fabricated in a top-down approach, where the heterostructure is designed to reduce contact resistance and thus improve transconductance. In the first attempt, from the electrical characterization, it is concluded that the ON resistance of these MOSFETs is comparable to state-of-the-art HEMTs. Complete non-quasi-static small-signal modeling is performed on these transistors, and the discrepancy in the magnitude of fmax is discussed. InGaAs/InP 3D-nanosheet/nanowire FETs' high-frequency performance is studied by combining intrinsic analytical and extrinsic numerical models to estimate fT/fmax. 3D vertical stacking results in smaller parasitic capacitances due to electric field perturbance because of screening.An 8-band k⋅p model is implemented to calculate the electronic parameters of strained InxGa1-xAs/InP heterostructure-based quantum wells and nanowires. Bandgap, conduction band energy levels, and their effective masses and non-parabolicity factors are studied for various indium compositions and channel dimensions. These calculated parameters are used to model the long channel quantum well InGaAs MOSFET at cryogenic temperatures, and the importance of band tails limiting the subthreshold slope is discussed

Local Epitaxial Overgrowth for Stacked Complementary MOS Transistor Pairs

A three-dimensional silicon processing technology for CMOS circuits was developed and characterized. The first fully depleted SOI devices with individually biasable gates on both sides of the silicon film were realized. A vertically stacked CMOS Inverter built by lateral overgrowth was reported for the first time. Nucleation-free epitaxial lateral overgrowth of silicon over thin oxides was developed for both a pancake and a barrel-type epitaxy reactor: This process was optimized to limit damage to gate oxides and minimize dopant diffusion within the Substrate. Autodoping from impurities of the MOS transistors built in the substrate was greatly reduced. A planarisation technique was developed to reduce the silicon film thickness from 13μm to below 0.5μm for full depletion. Chemo-mechanical polishing was modified to yield an automatic etch stop with the corresponding control and uniformity of the silicon film. The resulting wafer topography is more planar than in a conventional substrate CMOS process. PMOS transistors which match the current drive of bulk NM0S devices of equal geometry were characterized, despite the three-times lower hole mobility. Devices realized in the substrate, at the bottom and on top of the SOI film were essentially indistinguishable from bulk devices. A novel device with two insulated gates controlling the same channel was characterized. Inverters were realized both as joint-gate configuration and with symmetric performance of n- and p-channel. These circuits were realized in the area of a single NMOS transistor

III-V Ultra-Thin-Body InGaAs/InAs MOSFETs for Low Standby Power Logic Applications

As device scaling continues to sub-10-nm regime, III-V InGaAs/InAs metal-oxide-semiconductor field-effect transistors (MOSFETs) are promising candidatesfor replacing Si-based MOSFETs for future very-large-scale integration (VLSI)logic applications. III-V InGaAs materials have low electron effective mass andhigh electron velocity, allowing higher on-state current at lower VDD and reducingthe switching power consumption. However, III-V InGaAs materials have a nar-rower band gap and higher permittivity, leading to large band-to-band tunneling(BTBT) leakage or gate-induced drain leakage (GIDL) at the drain end of thechannel, and large subthreshold leakage due to worse electrostatic integrity. Toutilize III-V MOSFETs in future logic circuits, III-V MOSFETs must have highon-state performance over Si MOSFETs as well as very low leakage current andlow standby power consumption. In this dissertation, we will report InGaAs/InAsultra-thin-body MOSFETs. Three techniques for reducing the leakage currents inInGaAs/InAs MOSFETs are reported as described below.1) Wide band-gap barriers: We developed AlAs0.44Sb0.56 barriers lattice-matchto InP by molecular beam epitaxy (MBE), and studied the electron transportin In0.53Ga0.47As/AlAs0.44Sb0.56 heterostructures. The InGaAs channel MOS-FETs using AlAs0.44Sb0.56 bottom barriers or p-doped In0.52Al0.48As barriers were demonstrated, showing significant suppression on the back barrier leakage.2) Ultra-thin channels: We investigated the electron transport in InGaAs andInAs ultra-thin quantum wells and ultra-thin body MOSFETs (tch∼2-4 nm).For high performance logic, InAs channels enable higher on-state current, whilefor low power logic, InGaAs channels allow lower BTBT leakage current.3) Source/Drain engineering: We developed raised InGaAs and recessed InPsource/drain spacers. The raised InGaAs source/drain spacers improve electro-statics, reducing subthreshold leakage, and smooth the electric field near drain,reducing BTBT leakage. With further replacement of raised InGaAs spacers byrecessed, doping-graded InP spacers at high field regions, BTBT leakage can bereduced ∼100:1.Using the above-mentioned techniques, record high performance InAs MOS-FETs with a 2.7 nm InAs channel and a ZrO2 gate dielectric were demonstratedwith Ion = 500 µA/µm at Ioff = 100 nA/µm and VDS =0.5 V, showing the higheston-state performance among all the III-V MOSFETs and comparable performanceto 22 nm Si FinFETs. Record low leakage InGaAs MOSFETs with recessed InPsource/drain spacers were also demonstrated with minimum Ioff = 60 pA/µm at30 nm-Lg , and Ion = 150 µA/µm at Ioff = 1 nA/µm and VDS =0.5 V. This re-cessed InP source/drain spacer technique improves device scalability and enablesIII-V MOSFETs for low standby power logic applications. Furthermore, ultra-thin InAs channel MOSFETs were fabricated on Si substrates, exhibiting highyield and high transconductance gm ∼2.0 mS/µm at 20 nm-Lg and VDS =0.5 V.With further scaling of gate lengths, a 12 nm-Lg III-V MOSFET has shown max-imum Ion/Ioff ratio ∼8.3×10 5 , confirming that III-V MOSFETs are scalable tosub-10-nm technology nodes

Tunnel Field Effect Transistors:from Steep-Slope Electronic Switches to Energy Efficient Logic Applications

The aim of this work has been the investigation of homo-junction Tunnel Field Effect Transistors starting from a compact modelling perspective to its possible applications. Firstly a TCAD based simulation study is done to explain the main device characteristics. The main differences of a Tunnel FET with respect to a conventional MOSFET is pointed out and the differences have been explained. A compact DC/AC model has been developed which is capable of describing the I-V characteristics in all regimes of operation. The model takes in to account ambi-polarity, drain side breakdown and all tunneling related physics. A temperature dependence is also added to the model to study the temperature independent behavior of tunneling. The model was further implemented in a Verilog-A based circuit simulator. Following calibration to experimental results of Silicon and strained-Silicon TFETs, the model has been also used to benchmark against a standard CMOS node for digital and analog applications. The circuits built with Tunnel FETs showed interesting temperature behavior which was superior to the compared CMOS node. In the same work, we also explore and propose solutions for using TFETs for low power memory applications. Both volatile and non-volatile memory concepts are investigated and explored. The application of a Tunnel FET as a capacitor-less memory has been experimentally demonstrated for the first time. New device concepts have been proposed and process flows for the same are developed to realize them in the clean room in EPFL

Low-frequency noise in downscaled silicon transistors: Trends, theory and practice

By the continuing downscaling of sub-micron transistors in the range of few to one deca-nanometers, we focus on the increasing relative level of the low-frequency noise in these devices. Large amount of published data and models are reviewed and summarized, in order to capture the state-of-the-art, and to observe that the 1/area scaling of low-frequency noise holds even for carbon nanotube devices, but the noise becomes too large in order to have fully deterministic devices with area less than 10nm×10nm. The low-frequency noise models are discussed from the point of view that the noise can be both intrinsic and coupled to the charge transport in the devices, which provided a coherent picture, and more interestingly, showed that the models converge each to other, despite the many issues that one can find for the physical origin of each model. Several derivations are made to explain crossovers in noise spectra, variable random telegraph amplitudes, duality between energy and distance of charge traps, behaviors and trends for figures of merit by device downscaling, practical constraints for micropower amplifiers and dependence of phase noise on the harmonics in the oscillation signal, uncertainty and techniques of averaging by noise characterization. We have also shown how the unavoidable statistical variations by fabrication is embedded in the devices as a spatial “frozen noise”, which also follows 1/area scaling law and limits the production yield, from one side, and from other side, the “frozen noise” contributes generically to temporal 1/f noise by randomly probing the embedded variations during device operation, owing to the purely statistical accumulation of variance that follows from cause-consequence principle, and irrespectively of the actual physical process. The accumulation of variance is known as statistics of “innovation variance”, which explains the nearly log-normal distributions in the values for low-frequency noise parameters gathered from different devices, bias and other conditions, thus, the origin of geometric averaging in low-frequency noise characterizations. At present, the many models generally coincide each with other, and what makes the difference, are the values, which, however, scatter prominently in nanodevices. Perhaps, one should make some changes in the approach to the low-frequency noise in electronic devices, to emphasize the “statistics behind the numbers”, because the general physical assumptions in each model always fail at some point by the device downscaling, but irrespectively of that, the statistics works, since the low-frequency noise scales consistently with the 1/area law

Compact Models for Integrated Circuit Design

This modern treatise on compact models for circuit computer-aided design (CAD) presents industry standard models for bipolar-junction transistors (BJTs), metal-oxide-semiconductor (MOS) field-effect-transistors (FETs), FinFETs, and tunnel field-effect transistors (TFETs), along with statistical MOS models. Featuring exercise problems at the end of each chapter and extensive references at the end of the book, the text supplies fundamental and practical knowledge necessary for efficient integrated circuit (IC) design using nanoscale devices. It ensures even those unfamiliar with semiconductor physics gain a solid grasp of compact modeling concepts

Strain integration and performance optimization in sub-20nm FDSOI CMOS technology

La technologie CMOS à base de Silicium complètement déserté sur isolant (FDSOI) est considérée comme une option privilégiée pour les applications à faible consommation telles que les applications mobiles ou les objets connectés. Elle doit cela à son architecture garantissant un excellent comportement électrostatique des transistors ainsi qu'à l'intégration de canaux contraints améliorant la mobilité des porteurs. Ce travail de thèse explore des solutions innovantes en FDSOI pour nœuds 20nm et en deçà, comprenant l'ingénierie de la contrainte mécanique à travers des études sur les matériaux, les dispositifs, les procédés d'intégration et les dessins des circuits. Des simulations mécaniques, caractérisations physiques (µRaman), et intégrations expérimentales de canaux contraints (sSOI, SiGe) ou de procédés générant de la contrainte (nitrure, fluage de l'oxyde enterré) nous permettent d'apporter des recommandations pour la technologie et le dessin physique des transistors en FDSOI. Dans ce travail de thèse, nous avons étudié le transport dans les dispositifs à canal court, ce qui nous a amené à proposer une méthode originale pour extraire simultanément la mobilité des porteurs et la résistance d'accès. Nous mettons ainsi en évidence la sensibilité de la résistance d'accès à la contrainte que ce soit pour des transistors FDSOI ou nanofils. Nous mettons en évidence et modélisons la relaxation de la contrainte dans le SiGe apparaissant lors de la gravure des motifs et causant des effets géométriques (LLE) dans les technologies FDSOI avancées. Nous proposons des solutions de type dessin ainsi que des solutions technologiques afin d'améliorer la performance des cellules standard digitales et de mémoire vive statique (SRAM). En particulier, nous démontrons l'efficacité d'une isolation duale pour la gestion de la contrainte et l'extension de la capacité de polarisation arrière, qui un atout majeur de la technologie FDSOI. Enfin, la technologie 3D séquentielle rend possible la polarisation arrière en régime dynamique, à travers une co-optimisation dessin/technologie (DTCO).The Ultra-Thin Body and Buried oxide Fully Depleted Silicon On Insulator (UTBB FDSOI) CMOS technology has been demonstrated to be highly efficient for low power and low leakage applications such as mobile, internet of things or wearable. This is mainly due to the excellent electrostatics in the transistor and the successful integration of strained channel as a carrier mobility booster. This work explores scaling solutions of FDSOI for sub-20nm nodes, including innovative strain engineering, relying on material, device, process integration and circuit design layout studies. Thanks to mechanical simulations, physical characterizations and experimental integration of strained channels (sSOI, SiGe) and local stressors (nitride, oxide creeping, SiGe source/drain) into FDSOI CMOS transistors, we provide guidelines for technology and physical circuit design. In this PhD, we have in-depth studied the carrier transport in short devices, leading us to propose an original method to extract simultaneously the carrier mobility and the access resistance and to clearly evidence and extract the strain sensitivity of the access resistance, not only in FDSOI but also in strained nanowire transistors. Most of all, we evidence and model the patterning-induced SiGe strain relaxation, which is responsible for electrical Local Layout Effects (LLE) in advanced FDSOI transistors. Taking into account these geometrical effects observed at the nano-scale, we propose design and technology solutions to enhance Static Random Access Memory (SRAM) and digital standard cells performance and especially an original dual active isolation integration. Such a solution is not only stress-friendly but can also extend the powerful back-bias capability, which is a key differentiating feature of FDSOI. Eventually the 3D monolithic integration can also leverage planar Fully-Depleted devices by enabling dynamic back-bias owing to a Design/Technology Co-Optimization