Impact of end effector technology on telemanipulation performance

Generic requirements for end effector design are briefly summarized as derived from generic functional and operational requirements. Included is a brief summary of terms and definitions related to end effector technology. The second part contains a brief overview of end effector technology work as JPL during the past ten years, with emphasis on the evolution of new mechanical, sensing and control capabilities of end effectors. The third and major part is devoted to the description of current end effector technology. The ongoing work addresses mechanical, sensing and control details with emphasis on mechanical ruggedness, increased resolution in sensing, and close electronic and control integration with overall telemanipulator control system

Ground Robotic Hand Applications for the Space Program study (GRASP)

This document reports on a NASA-STDP effort to address research interests of the NASA Kennedy Space Center (KSC) through a study entitled, Ground Robotic-Hand Applications for the Space Program (GRASP). The primary objective of the GRASP study was to identify beneficial applications of specialized end-effectors and robotic hand devices for automating any ground operations which are performed at the Kennedy Space Center. Thus, operations for expendable vehicles, the Space Shuttle and its components, and all payloads were included in the study. Typical benefits of automating operations, or augmenting human operators performing physical tasks, include: reduced costs; enhanced safety and reliability; and reduced processing turnaround time

Development of novel micropneumatic grippers for biomanipulation

Microbjects with dimensions from 1 μm to 1 mm have been developed recently for different aspects and purposes. Consequently, the development of handling and manipulation tools to fulfil this need is urgently required. Micromanipulation techniques could be generally categorized according to their actuation method such as electrostatic, thermal, shape memory alloy, piezoelectric, magnetic, and fluidic actuation. Each of which has its advantage and disadvantage. The fluidic actuation has been overlooked in MEMS despite its satisfactory output in the micro-scale. This thesis presents different families of pneumatically driven, low cost, compatible with biological environment, scalable, and controllable microgrippers. The first family demonstrated a polymeric microgripper that was laser cut and actuated pneumatically. It was tested to manipulate microparticles down to 200 microns. To overcome the assembly challenges that arise in this family, the second family was proposed. The second family was a micro-cantilever based microgripper, where the device was assembled layer by layer to form a 3D structure. The microcantilevers were fabricated using photo-etching technique, and demonstrated the applicability to manipulate micro-particles down to 200 microns using automated pick-and-place procedure. In addition, this family was used as a tactile-detector as well. Due to the angular gripping scheme followed by the above mentioned families, gripping smaller objects becomes a challenging task. A third family following a parallel gripping scheme was proposed allowing the gripping of smaller objects to be visible. It comprises a compliant structure microgripper actuated pneumatically and fabricated using picosecond laser technology, and demonstrated the capability of gripping microobject as small as 100 μm microbeads. An FEA modelling was employed to validate the experimental and analytical results, and excellent matching was achieved

A microgripper for single cell manipulation

This thesis presents the development of an electrothermally actuated microgripper for the manipulation of cells and other biological particles. The microgripper has been fabricated using a combination of surface and bulk micromachining techniques in a three mask process. All of the fabrication details have been chosen to enable a tri-layer, polymer (SU8) - metal (Au) - polymer (SU8), membrane to be released from the substrate stress free and without the need for sacrificial layers. An actuator design, which completely eliminates the parasitic resistance of the cold arm, is presented. When compared to standard U-shaped actuators, it improves the thermal efficiency threefold. This enables larger displacements at lower voltages and temperatures. The microgripper is demonstrated in three different configurations: normally open mode, normally closed mode, and normally open/closed mode. It has-been modelled using two coupled analytical models - electrothermal and thermomechanical - which have been custom developed for this application. Unlike previously reported models, the electrothermal model presented here includes the heat exchange between hot and cold arms of the actuators that are separated by a small air gap. A detailed electrothermomechanical characterisation of selected devices has permitted the validation of the models (also performed using finite element analysis) and the assessment of device performance. The device testing includes electrical, deflection, and temperature measurements using infrared (IR) thermography, its use in polymeric actuators reported here for the first time. Successful manipulation experiments have been conducted in both air and liquid environments. Manipulation of live cells (mice oocytes) in a standard biomanipulation station has validated the microgripper as a complementary and unique tool for the single cell experiments that are to be conducted by future generations of biologists in the areas of human reproduction and stem cell research

Design of a compliant gripper with multimode jaws

This paper presents the design of a multimode compliant gripper, using the singularities of the four-bar mechanism with equilateral links. The mobility of the compliant gripper can be reconfigurable to grasp a variety of shapes or adapt to specific requirements. The compliant gripper is a compact and two-layer structure. Two linear actuators are required to enable the multiple operation modes, by the conversion of two pairs of slider-crank mechanisms. A multimode compliant four-bar mechanism is first presented and kinematically analyzed. The design and the kinetostatic modeling of the resulting compliant gripper are then performed. Finally, the analysis of the reconfigurable compliant gripper under different actuation schemes is carried out, including the comparison of the results obtained from analytical modeling, finite element analysis (FEA), and experimental testing

NASA Tech Briefs, Februrary 2013

Topics covered include: Measurements of Ultra-Stable Oscillator (USO) Allan Deviations in Space; Gaseous Nitrogen Orifice Mass Flow Calculator; Validation of Proposed Metrics for Two-Body Abrasion Scratch Test Analysis Standards; Rover Low Gain Antenna Qualification for Deep Space Thermal Environments; Automated, Ultra-Sterile Solid Sample Handling and Analysis on a Chip; Measuring and Estimating Normalized Contrast in Infrared Flash Thermography; Spectrally and Radiometrically Stable, Wideband, Onboard Calibration Source; High-Reliability Waveguide Vacuum/Pressure Window; Methods of Fabricating Scintillators With Radioisotopes for Beta Battery Applications; Magnetic Shield for Adiabatic Demagnetization Refrigerators (ADR); CMOS-Compatible SOI MESFETS for Radiation-Hardened DC-to-DC Converters; Silicon Heat Pipe Array; Adaptive Phase Delay Generator; High-Temperature, Lightweight, Self-Healing Ceramic Composites for Aircraft Engine Applications; Treatment to Control Adhesion of Silicone-Based Elastomers; High-Temperature Adhesives for Thermally Stable Aero-Assist Technologies; Rockballer Sample Acquisition Tool; Rock Gripper for Sampling, Mobility, Anchoring, and Manipulation; Advanced Magnetic Materials Methods and Numerical Models for Fluidization in Microgravity and Hypogravity; Data Transfer for Multiple Sensor Networks Over a Broad Temperature Range; Using Combustion Synthesis to Reinforce Berms and Other Regolith Structures; Visible-Infrared Hyperspectral Image Projector; Three-Axis Attitude Estimation With a High-Bandwidth Angular Rate Sensor Change_Detection.m; AGATE: Adversarial Game Analysis for Tactical Evaluation; Ionospheric Simulation System for Satellite Observations and Global Assimilative; Modeling Experiments (ISOGAME); An Extensible, User- Modifiable Framework for Planning Activities; Mission Operations Center (MOC) - Precipitation Processing System (PPS) Interface Software System (MPISS); Automated 3D Damaged Cavity Model Builder for Lower Surface Acreage Tile on Orbiter; Mixed Linear/Square-Root Encoded Single-Slope Ramp Provides Low-Noise ADC with High Linearity for Focal Plane Arrays; RUSHMAPS: Real-Time Uploadable Spherical Harmonic Moment Analysis for Particle Spectrometers; Powered Descent Guidance with General Thrust-Pointing Constraints; X-Ray Detection and Processing Models for Spacecraft Navigation and Timing; and Extreme Ionizing-Radiation-Resistant Bacteriu

Realization of a demonstrator slave for robotic minimally invasive surgery

Robots for Minimally Invasive Surgery (MIS) can improve the surgeon’s work conditions with respect to conventional MIS and to enable MIS with more complex procedures. This requires to provide the surgeon with tactile feedback to feel forces executed on e.g. tissue and sutures, which is partially lost in conventional MIS. Additionally use of a robot should improve the approach possibilities of a target organ by means of instrument degrees of freedom (DoFs) and of the entry points with a compact set-up. These requirements add to the requirements set by the most common commercially available system, the da Vinci which are: (i) dexterity, (ii) natural hand-eye coordination, (iii) a comfortable body posture, (iv) intuitive utilization, and (v) a stereoscopic ’3D’ view of the operation site. The purpose of Sofie (Surgeon’s operating force-feedback interface Eindhoven) is to evaluate the possible benefit of force-feedback and the approach of both patient and target organ. Sofie integrates master, slave, electronic hardware and control. This thesis focusses on the design and realization of a technology demonstrator of the Slave. To provide good accuracy and valuable force-feedback, good dynamic behavior and limited hysteresis are required. To this end the Slave includes (i) a relatively short force-path between its instrument-tips and between tip and patient, and (ii) a passive instrument-support by means of a remote kinematically fixed point of rotation. The incision tissue does not support the instrument. The Slave is connected directly to the table. It provides a 20 DoF highly adaptable stiff frame (pre-surgical set-up) with a short force-path between the instrumenttips and between instrument-tip and patient. During surgery this frame supports three 4 DoF manipulators, two for exchangeable 4 DoF instruments and one for an endoscope. The pre-surgical set-up of the Slave consists of a 5 DoF platform-adjustment with a platform. This platform can hold three 5 DoF manipulator-adjustments in line-up. The set-up is compact to avoid interference with the team, entirely mechanical and allows fast manual adjustment and fixation of the joints. It provides a stiff frame during surgery. A weight-compensation mechanism for the platformadjustment has been proposed. Measurements indicate all natural frequencies are above 25 Hz. The manipulator moves the instrument in 4 DoFs (??, , ?? and Z). Each manipulator passively supports its instrument with a parallelogram mechanism, providing a kinematically fixed point of rotation. Two manipulators have been designed in consecutive order. The first manipulator drives with a worm-wormwheel, the second design uses a ball-screw drive. This ball-screw drive reduces friction, which is preferred for next generations of the manipulator, since the worm-wormwheel drive shows a relatively low coherence at low frequencies. The compact ??Zmanipulator moves the instrument in ?? by rotating a drum. Friction wheels in the drum provide Z. Eventually, the drum will be removable from the manipulator for sterilization. This layout of the manipulator results in a small motion-envelope and least obstructs the team at the table. Force sensors measuring forces executed with the instrument, are integrated in the manipulator instead of at the instrument tip, to avoid all risks of electrical signals being introduced into the patient. Measurements indicate the separate sensors function properly. Integrated in the manipulator the sensors provide a good indication of the force but do suffer from some hysteresis which might be caused by moving wires. The instrument as realized consists of a drive-box, an instrument-tube and a 4 DoF tip. It provides the surgeon with three DoFs additional to the gripper of conventional MIS instruments. These DoFs include two lateral rotations (pitch and pivot) to improve the approach possibilities and the roll DoF will contribute in stitching. Pitch and roll are driven by means of bevelgears, driven with concentric tubes. Cables drive the pivot and close DoFs of the gripper. The transmissions are backdriveable for safety. Theoretical torques that can be achieved with this instrument approximate the requirements closely. Further research needs to reveal the torques achieved in practice and whether the requirements obtained from literature actually are required for these 4 DoF instruments. Force-sensors are proposed and can be integrated. Sofie currently consists of a master prototype with two 5 DoF haptic interfaces, the Slave and an electronic hardware cabinet. The surgeon uses the haptic interfaces of the Master to manipulate the manipulators and instruments of the Slave, while the actuated DoFs of the Master provide the surgeon with force-feedback. This project resulted in a demonstrator of the slave with force sensors incorporated, compact for easy approach of the patient and additional DoFs to increase approach possibilities of the target organ. This slave and master provide a good starting point to implement haptic controllers. These additional features may ultimately benefit both surgeon and patient

Kennesaw State University and United Alloy Corporation Robotic Pick and Place Project

United Alloy Corporation (UAC), a company specializing in unique aluminum parts for aeronautics, needed a fix to their error prone, labor-intensive billet press operation. The process has a problem of adding the wrong size or wrong alloy billet to the induction oven, which results in a waste of raw materials. The billets range from ten to thirty-seven inches in length and weigh up to three hundred pounds. Currently, an operator uses a gantry crane to check and lift the billets from a rack onto the magazine of an induction oven. The magazine can hold up to three billets safely and the induction oven presses around five billets an hour. The process does not require more speed, but more safety and quality assurance in which billet goes in the oven. The company tasked Kennesaw State University (KSU) with a project to fix the issues presently in the process, using a FANUC robot to conduct a pick and place solution. The KSU team then fabricated a gripper to lift the billet, designed code to find the rack in space and complete the quality assurance process, and researched sensors and fencing to build a safety cell around the gripper and the robot

The 31st Aerospace Mechanisms Symposium

The proceedings of the 31st Aerospace Mechanisms Symposium are reported. Topics covered include: robotics, deployment mechanisms, bearings, actuators, scanners, boom and antenna release, and test equipment. A major focus is the reporting of problems and solutions associated with the development and flight certification of new mechanisms

Computer Vision Measurements for Automated Microrobotic Paper Fiber Studies

The mechanical characterization of paper fibers and paper fiber bonds determines the key parameters affecting the mechanical properties of paper. Although bulk measurements from test sheets can give average values, they do not yield any real fiber-level data. The current, state-of-the-art methods for fiberlevel measurements are slow and laborious, requiring delicate manual handling of microscopic samples. There are commercial microrobotic actuators that allow automated or tele-operated manipulation of microscopic objects such as fibers, but it is challenging to acquire the data needed to guide such demanding manipulation. This thesis presents a solution to the illumination problem and computer vision algorithms for obtaining the required data. The solutions are designed for a microrobotic platform that comprises actuators for manipulating the fibers and one or two microscope cameras for visual feedback.The algorithms have been developed both for wet fibers, which can be treated as 2D objects, and for dry fibers and fiber bonds, which are treated as 3D objects. The major innovations in the algorithms are the rules for the micromanipulation of the curly fiber strands and the automated 3D measurements of microscale objects with random geometries. The solutions are validated by imaging and manipulation experiments with wet and dry paper fibers and dry paper fiber bonds. In the imaging experiments, the results are compared with the reference data obtained either from an experienced human or another imaging device. The results show that these solutions provide morphological data about the fibers which is accurate and precise enough to enable automated fiber manipulation. Although this thesis is focused on the manipulation of paper fibers and paper fiber bonds, both the illumination solution and the computer vision algorithms are applicable to other types of fibrous materials