Stretchable and highly conductive carbon nanotube-graphene hybrid yarns for wearable systems

Carbon Nanotubes (CNTs) have emerged as potential candidates for replacement of conventional metals due to their significant mechanical, electrical, thermal properties and non-oxidizing abilities [1, 2]. The density of CNT composites is about five times lower than copper and around half that of aluminium. Moreover, their thermal conductivity is about ten times that of copper. With the above mentioned distinguishing features, CNTs have been of interest in medical, electronics and antenna applications [3]. CNTs are drawn into yarns by pulling and twisting them from CNT forests. Previously we have presented microwave characterization of CNT yarns [4]. Our results have shown that the CNT yarns exhibits frequency independent resistive behavior and is beneficial for wideband applications such as ultra-wideband (UWB) and wireless body area networks [4]. Electrical conductivity of a CNT yarn depends on the properties, loading and aspect ratio of the CNTs. It also depends upon the twist angle and the characteristics of the conductive network. By doping or adding materials, such as gold, silver or NiCr, electrical conductivity of CNTs can by varied. In [5], highly conductive carbon nanotube-graphene hybrid yarns are reported. They are obtained by drawing vertically aligned multi-walled carbon nanotubes (MWCNT) into long MWCNT sheets. Then graphene flakes are deposited onto the MWCNT sheet to form a composite hybrid structure that is transformed into yarns by twisting. The electrical conductivity of these composite MWCNT-graphene hybrid yarns is over 900 S/cm. In this work, we have modeled this hybrid material as a potential data transmission line and compared it with a transmission line made out of copper on the same substrate. The results are tabulated in Table-I. They show a good agreement between copper based and composite MWCNT-graphene hybrid material based transmission lines. The hybrid material is high conductive, flexible and stretchable. This makes it suitable to use as transmission lines and connecting wires in systems that require stretching and flexibility, such as wearable systems

Challenges in Design and Fabrication of Flexible/Stretchable Carbon- and Textile-Based Wearable Sensors for Health Monitoring: A Critical Review

To demonstrate the wearable flexible/stretchable health-monitoring sensor, it is necessary to develop advanced functional materials and fabrication technologies. Among the various developed materials and fabrication processes for wearable sensors, carbon-based materials and textile-based configurations are considered as promising approaches due to their outstanding characteristics such as high conductivity, lightweight, high mechanical properties, wearability, and biocompatibility. Despite these advantages, in order to realize practical wearable applications, electrical and mechanical performances such as sensitivity, stability, and long-term use are still not satisfied. Accordingly, in this review, we describe recent advances in process technologies to fabricate advanced carbon-based materials and textile-based sensors, followed by their applications such as human activity and electrophysiological sensors. Furthermore, we discuss the remaining challenges for both carbon- and textile-based wearable sensors and then suggest effective strategies to realize the wearable sensors in health monitoring

Soft Materials for Wearable/Flexible Electrochemical Energy Conversion, Storage, and Biosensor Devices

none6Next-generation wearable technology needs portable flexible energy storage, conversion, and biosensor devices that can be worn on soft and curved surfaces. The conformal integration of these devices requires the use of soft, flexible, light materials, and substrates with similar mechanical properties as well as high performances. In this review, we have collected and discussed the remarkable research contributions of recent years, focusing the attention on the development and arrangement of soft and flexible materials (electrodes, electrolytes, substrates) that allowed traditional power sources and sensors to become viable and compatible with wearable electronics, preserving or improving their conventional performances.openBocchetta, P.; Frattini, D.; Ghosh, S.; Mohan, A.M.V.; Kumar, Y.; Kwon, Y.Bocchetta, P.; Frattini, D.; Ghosh, S.; Mohan, A. M. V.; Kumar, Y.; Kwon, Y

Application of carbon nanomaterials in the electronic industry

Nanomaterials have much improved properties compared to their bulk counterparts, which promotes them as ideal material for applications in various industries. Among the various nanomaterials, different nanoallotropes of carbon, namely fullerene, carbon nanotubes, and graphene, are the most important as indicated by the fact that their discoverers gained prestigious awards such as Nobel Prize or Kavli Prize. Carbon forms different nano-allotropes by varying the nature of orbital hybridization. Since all nanoallotropes of carbon possess exotic physical and chemical properties, they are extensively used in different applications, especially in the electronic industry.Comment: Carbon nanomaterialsfullerenecarbon nanotubegraphen

Integration of conductive materials with textile structures : an overview

In the last three decades, the development of new kinds of textiles, so-called smart and interactive textiles, has continued unabated. Smart textile materials and their applications are set to drastically boom as the demand for these textiles has been increasing by the emergence of new fibers, new fabrics, and innovative processing technologies. Moreover, people are eagerly demanding washable, flexible, lightweight, and robust e-textiles. These features depend on the properties of the starting material, the post-treatment, and the integration techniques. In this work, a comprehensive review has been conducted on the integration techniques of conductive materials in and onto a textile structure. The review showed that an e-textile can be developed by applying a conductive component on the surface of a textile substrate via plating, printing, coating, and other surface techniques, or by producing a textile substrate from metals and inherently conductive polymers via the creation of fibers and construction of yarns and fabrics with these. In addition, conductive filament fibers or yarns can be also integrated into conventional textile substrates during the fabrication like braiding, weaving, and knitting or as a post-fabrication of the textile fabric via embroidering. Additionally, layer-by-layer 3D printing of the entire smart textile components is possible, and the concept of 4D could play a significant role in advancing the status of smart textiles to a new level

A review of multiple scale fibrous and composite systems for heating applications

Different types of heating systems have been developed lately, representing a growing interest in both the academic and industrial sectors. Based on the Joule effect, fibrous structures can produce heat once an electrical current is passed, whereby different approaches have been followed. For that purpose, materials with electrical and thermal conductivity have been explored, such as carbon-based nanomaterials, metallic nanostructures, intrinsically conducting polymers, fibers or hybrids. We review the usage of these emerging nanomaterials at the nanoscale and processed up to the macroscale to create heaters. In addition to fibrous systems, the creation of composite systems for electrical and thermal conductivity enhancement has also been highly studied. Different techniques can be used to create thin film heaters or heating textiles, as opposed to the conventional textile technologies. The combination of nanoscale and microscale materials gives the best heating performances, and some applications have already been proven, even though some effort is still needed to reach the industry level.This article is a result of the project LH4Auto—Lighting and Heating System for Automotive, code POCI-01-0271-FEDER-049652, under the PORTUGAL 2020 Partnership Agreement, through the European Regional Development Fund (ERDF

Carbon Nanotube Yarn for Fiber-Shaped Electrical Sensors, Actuators, and Energy Storage for Smart Systems

Smart systems are those that display autonomous or collaborative functionalities, and include the ability to sense multiple inputs, to respond with appropriate operations, and to control a given situation. In certain circumstances, it is also of great interest to retain flexible, stretchable, portable, wearable, and/or implantable attributes in smart electronic systems. Among the promising candidate smart materials, carbon nanotubes (CNTs) exhibit excellent electrical and mechanical properties, and structurally fabricated CNT-based fibers and yarns with coil and twist further introduce flexible and stretchable properties. A number of notable studies have demonstrated various functions of CNT yarns, including sensors, actuators, and energy storage. In particular, CNT yarns can operate as flexible electronic sensors and electrodes to monitor strain, temperature, ionic concentration, and the concentration of target biomolecules. Moreover, a twisted CNT yarn enables strong torsional actuation, and coiled CNT yarns generate large tensile strokes as an artificial muscle. Furthermore, the reversible actuation of CNT yarns can be used as an energy harvester and, when combined with a CNT supercapacitor, has promoted the next-generation of energy storage systems. Here, progressive advances of CNT yarns in electrical sensing, actuation, and energy storage are reported, and the future challenges in smart electronic systems considered

High deformation multifunctional composites: materials, processes, and applications

Structural health monitoring (SHM) is a non-destructive process of collecting and analysing data from structures to evaluate their conditions and predict the remaining lifetime. Multifunctional sensors are increasingly used in smart structures to self-sense and monitor the damages through the measurements of electrical resistivity of composites materials. Polymer-based sensors possess exceptional properties for SHM applications, such as low cost and simple processing, durability, flexibility and excellent piezoresistive sensitivity. Thermoplastic, thermoplastic elastomers and elastomer matrices can be combined with conductive nanofillers to develop piezoresistive sensors. Polymer, reinforcement fillers, processing and design have critical influences in the overall properties of the composite sensors. Together with the properties of the functional composites, environmental concerns are being increasingly relevant for applications, involving advances in materials selection and manufacturing technologies, In this scenario, additive manufacturing is playing an increasing role in modern technological solutions. Stretchable multifunctional composites applications include piezoresistive, dielectric elastomers (mainly for actuators), thermoelectric, or magnetorheological materials [1]. In the following, piezoresistive materials and applications will be mainly addressed based on their increasing implementation into applications.Portuguese Foundation for Science and Technology (FCT) in the framework of the Strategic Funding UID/FIS/04650/2019 and UID/EMS/00151/2019. The authors thank the FCT for financial support under SFRH/BPD/110914/2015 (P. C) and SFRH/BPD/117838/2016 (J. Pereira) grants. Financial support from the Basque Government Industry and Education Departments under the ELKARTEK, HAZITEK and PIBA (PIBA-2018-06