Liikkuvien työkoneiden värähtelyn vaimennus painetakaisinkytkennällä

In this thesis a hydraulically driven wheel loader, which has a flexible crane mounted in front of the machine, has been under research. Flexible boom was excited with a operator given commands, which caused the system vibrate due to different sources of flexibility. The goal was to test cylinder load pressure as a estimate of boom vibrations and use it as a feedback signal to suppress the system oscillations. Therefore, a simulation of wheel loader was created, which replicates real four wheel loader located at the facilities of Laboratory of Automation and Hydraulics. The first simulator represents a traditional hydraulical system, which has proportional directional valves and variable displacement pump with load sensing functions. A simple controller with pressure feedback vibration damping was designed and tested with different scenarios. After promising results, another simulator was created, which emulates the existing wheel loader better. This experimental wheel loader, called as IHA-machine, has different directional valves and pump operating principal. For working hydraulics, a digital flow control unit was installed. As a power source, IHA-machine has a variable displacement pump-motor, which has a possibility to collect energy from hydraulic system. Updated simulation version was tested with a controller, which was able to control flow and supply pressure. Vibration damping was added to the flow controller and tested in simulator. After this, the same controller was also tested in real IHA-machine. The results showed, that load pressure as an estimate of system vibrations is a promising way to damping the oscillations that exist in the application. However, the simulation results couldn't be repeated at the same level in the real machine. The control of boom with flow in digital valve environment appeared to be a difficult task when vibration damping was implemented. Regardless, some oscillation canceling was still achieved

Volume 3 – Conference

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group 8: Pneumatics Group 9 | 11: Mobile applications Group 10: Special domains Group 12: Novel system architectures Group 13 | 15: Actuators & sensors Group 14: Safety & reliabilit

On Increasing the Automation Level of Heavy-Duty Hydraulic Manipulators with Condition Monitoring of the Hydraulic System and Energy-Optimised Redundancy Resolution

Hydraulic manipulators on mobile machines are predominantly used for excavation and lifting applications at construction sites and for heavy-duty material handling in the forest industry due to their superior power-density and rugged nature. These manipulators are conventionally open-loop controlled by human operators who are sufficiently skilled to operate the machines. However, in the footsteps of pioneering original equipment manufacturers (OEMs) and to keep up with the intensifying demand for innovation, more and more mobile machine OEMs have a major interest in significantly increasing the automation level of their hydraulic manipulators and improving the operation of manipulators. In this thesis, robotic software-based functionalities in the form of modelbased condition monitoring and energy-optimal redundancy resolution which facilitate increased automation level of hydraulic manipulators are proposed.A condition monitoring system generally consists of software modules and sensors which co-operate harmonically and monitor the hydraulic system’s health in real-time based on an indirect measure of this system’s health. The premise is that when this condition monitoring system recognises that the system’s health has deteriorated past a given threshold (in other words, when a minor fault is detected, such as a slowly increasing internal leakage of the hydraulic cylinder), the condition monitoring module issues an alarm to warn the system operator of the malfunction, and the module could ideally diagnose the fault cause. In addition, when faced with severe faults, such as an external leakage or an abruptly increasing internal leakage in the hydraulic system, an alarm from the condition monitoring system ensures that the machine is quickly halted to prevent any further damage to the machine or its surroundings.The basic requirement in the design of such a condition monitoring system is to make sure that this system is robust and fault-sensitive. These properties are difficult to achieve in complex mobile hydraulic systems on hydraulic manipulators due to the modelling uncertainties affecting these systems. The modelling uncertainties affecting mobile hydraulic systems are specific compared with many other types of systems and are large because of the hydraulic system complexities, nonlinearities, discontinuities and inherently time-varying parameters. A feasible solution to this modelling uncertainty problem would be to either attenuate the effect of modelling errors on the performance of model-based condition monitoring or to develop improved non-model-based methods with increased fault-sensitivity. In this research work, the former model-based approach is taken. Adaptation of the model residual thresholds based on system operating points and reliable, load-independent system models are proposed as integral parts of the condition monitoring solution to the modelling uncertainty problem. These proposed solutions make the realisation of condition monitoring solutions more difficult on heavy-duty hydraulic manipulators compared with fixed-load manipulators, for example. These solutions are covered in detail in a subset of the research publications appended to this thesis.There is wide-spread interest from hydraulic manipulator OEMs in increasing the automation level of their hydraulic manipulators. Most often, this interest is related to semi-automation of repetitive work cycles to improve work productivity and operator workload circumstances. This robotic semi-automated approach involves resolving the kinematic redundancy of hydraulic manipulators to obtain motion references for the joint controller to enable desirable closed-loop controlled motions. Because conventional redundancy resolutions are usually sub-optimal at the hydraulic system level, a hydraulic energy-optimised, global redundancy resolution is proposed in this thesis for the first time. Kinematic redundancy is resolved energy optimally from the standpoint of the hydraulic system along a prescribed path for a typical 3-degrees-of-freedom (3-DOF) and 4-DOF hydraulic manipulator. Joint motions are also constrained based on the actuators’ position, velocity and acceleration bounds in hydraulic manipulators in the proposed solution. This kinematic redundancy resolution topic is discussed in the last two research papers. Overall, both designed manipulator features, condition monitoring and energy-optimised redundancy resolution, are believed to be essential for increasing the automation of hydraulic manipulators

Improving Energy Efficiency and Motion Control in Load-Carrying Applications using Self-Contained Cylinders

Because of an increasing focus on environmental impact, including CO2 emissions and fluid spill pollution, inefficient hydraulic systems are being replaced by more environmentally friendly alternatives in several industries. For instance, in some offshore applications that have multiple diesel generators continuously running to produce electricity, all hydraulic rotating actuators supplied from a central hydraulic power unit have been replaced with AC induction motors containing a variable frequency drive and gearbox. However, hydraulic linear actuators are still needed in most load-carrying applications mainly because of their high reliability associated with external impact shocks. Moreover, their force capacity is higher than that of their linear electromechanical counterparts. Valve-controlled linear actuators (cylinders) supplied from a centralized hydraulic power unit are standard in offshore load-carrying applications. In addition to the advantages mentioned above of hydraulic linear actuators, they have, nevertheless, a number of important drawbacks, which include: 1) a high level of energy consumption due to significant power losses caused by flow throttling in both the pipelines and valves, 2) reduced motion performance due to the influence of load-holding valves, 3) high CO2 emissions and fuel costs related to the diesel generator that supplies electricity to the hydraulic power unit, 4) significant potential for hydraulic fluid leakage because of many leakage points, 5) demanding efforts with respect to installation and maintenance, as well as 6) costly piping due to the centralized hydraulic power supply. The work presented in this dissertation and the appended papers are devoted to replacing inefficient hydraulic linear actuation systems traditionally used in offshore load-carrying applications with more environmentally friendly solutions. Two alternative technologies are identified, namely electro-mechanical and electro-hydraulic self-contained cylinders. The feasibility of replacing conventional valve-controlled cylinders with self-contained cylinder concepts is investigated in two relevant case studies.publishedVersio

Limited Information Shared Control and its Applications to Large Vehicle Manipulators

Diese Dissertation beschäftigt sich mit der kooperativen Regelung einer mobilen Arbeitsmaschine, welche aus einem Nutzfahrzeug und einem oder mehreren hydraulischen Manipulatoren besteht. Solche Maschinen werden für Aufgaben in der Straßenunterhaltungsaufgaben eingesetzt. Die Arbeitsumgebung des Manipulators ist unstrukturiert, was die Bestimmung einer Referenztrajektorie erschwert oder unmöglich macht. Deshalb wird in dieser Arbeit ein Ansatz vorgeschlagen, welcher nur das Fahrzeug automatisiert, während der menschliche Bediener ein Teil des Systems bleibt und den Manipulator steuert. Eine solche Teilautomatisierung des Gesamtsystems führt zu einer speziellen Klasse von Mensch-Maschine-Interaktionen, welche in der Literatur noch nicht untersucht wurde: Eine kooperative Regelung zwischen zwei Teilsystemen, bei der die Automatisierung keine Informationen von dem vom Menschen gesteuerten Teilsystem hat. Deswegen wird in dieser Arbeit ein systematischer Ansatz der kooperativen Regelung mit begrenzter Information vorgestellt, der den menschlichen Bediener unterstützen kann, ohne die Referenzen oder die Systemzustände des Manipulators zu messen. Außerdem wird ein systematisches Entwurfskonzept für die kooperative Regelung mit begrenzter Information vorgestellt. Für diese Entwurfsmethode werden zwei neue Unterklassen der sogenannten Potenzialspiele eingeführt, die eine systematische Berechnung der Parameter der entwickelten kooperativen Regelung ohne manuelle Abstimmung ermöglichen. Schließlich wird das entwickelte Konzept der kooperativen Regelung am Beispiel einer großen mobilen Arbeitsmaschine angewandt, um seine Vorteile zu ermitteln und zu bewerten. Nach der Analyse in Simulationen wird die praktische Anwendbarkeit der Methode in drei Experimenten mit menschlichen Probanden an einem Simulator untersucht. Die Ergebnisse zeigen die Überlegenheit des entwickelten kooperativen Regelungskonzepts gegenüber der manuellen Steuerung und der nicht-kooperativen Steuerung hinsichtlich sowohl der objektiven Performanz als auch der subjektiven Bewertung der Probanden. Somit zeigt diese Dissertation, dass die kooperative Regelung mobiler Arbeitsmaschinen mit den entwickelten theoretischen Konzepten sowohl hilfreich als auch praktisch anwendbar ist

Control of a hydraulically actuated mechanism using a proportional valve and a linearizing feedforward controller

A common problem encountered in mobile hydraulics is the desire to automate motion control functions in a restricted-cost and restricted-sensor environment. In this thesis a solution to this problem is presented. A velocity control scheme based on a novel single component pressure compensated ow controller was developed and evaluated. The development of the controller involved solving several distinct technical challenges. First, a model reference control scheme was developed to provide control of the valve spool displacement for a particular electrohydraulic proportional valve. The control scheme had the effect of desensitizing the transient behaviour of the valve dynamics to changes in operating condition. Next, the pressure/flow relationship of the same valve was examined. A general approach for the mathematical characterization of this relationship was developed. This method was based on a modification of the so-called turbulent orifice equation. The general approach included a self-tuning algorithm. Next, the modified turbulent orifice equation was applied in conjunction with the model reference valve controller to create a single component pressure compensated flow control device. This required an inverse solution to the modified orifice equation. Finally, the kinematics of a specific single link hydraulically actuated mechanism were solved. Integration of the kinematic solution with the flow control device allowed for predictive velocity control of the single link mechanism

Ground Robotic Hand Applications for the Space Program study (GRASP)

This document reports on a NASA-STDP effort to address research interests of the NASA Kennedy Space Center (KSC) through a study entitled, Ground Robotic-Hand Applications for the Space Program (GRASP). The primary objective of the GRASP study was to identify beneficial applications of specialized end-effectors and robotic hand devices for automating any ground operations which are performed at the Kennedy Space Center. Thus, operations for expendable vehicles, the Space Shuttle and its components, and all payloads were included in the study. Typical benefits of automating operations, or augmenting human operators performing physical tasks, include: reduced costs; enhanced safety and reliability; and reduced processing turnaround time