Data-driven Soft Sensors in the Process Industry

In the last two decades Soft Sensors established themselves as a valuable alternative to the traditional means for the acquisition of critical process variables, process monitoring and other tasks which are related to process control. This paper discusses characteristics of the process industry data which are critical for the development of data-driven Soft Sensors. These characteristics are common to a large number of process industry fields, like the chemical industry, bioprocess industry, steel industry, etc. The focus of this work is put on the data-driven Soft Sensors because of their growing popularity, already demonstrated usefulness and huge, though yet not completely realised, potential. A comprehensive selection of case studies covering the three most important Soft Sensor application fields, a general introduction to the most popular Soft Sensor modelling techniques as well as a discussion of some open issues in the Soft Sensor development and maintenance and their possible solutions are the main contributions of this work

Modeling and real-time control of urban drainage systems: A review

Urban drainage systems (UDS) may be considered large-scale systems given their large number of associated states and decision actions, making challenging their real-time control (RTC) design. Moreover, the complexity of the dynamics of the UDS makes necessary the development of strategies for the control design. This paper reviews and discusses several techniques and strategies commonly used for the control of UDS. Moreover, the models to describe, simulate, and control the transport of wastewater in UDS are also reviewed.This work has been partially supported by Mexichem, Colombia through the project “Drenaje Urbano y Cambio Climático: Hacia los Sistemas de Alcantarillado del Futuro.” Fase II, with reference No. 548-2012, the scholarships of Colciencias No. 567-2012 and 647-2013, and the project ECOCIS (Ref. DPI2013-48243-C2-1-R).Peer Reviewe

State-of-the-art on research and applications of machine learning in the building life cycle

Fueled by big data, powerful and affordable computing resources, and advanced algorithms, machine learning has been explored and applied to buildings research for the past decades and has demonstrated its potential to enhance building performance. This study systematically surveyed how machine learning has been applied at different stages of building life cycle. By conducting a literature search on the Web of Knowledge platform, we found 9579 papers in this field and selected 153 papers for an in-depth review. The number of published papers is increasing year by year, with a focus on building design, operation, and control. However, no study was found using machine learning in building commissioning. There are successful pilot studies on fault detection and diagnosis of HVAC equipment and systems, load prediction, energy baseline estimate, load shape clustering, occupancy prediction, and learning occupant behaviors and energy use patterns. None of the existing studies were adopted broadly by the building industry, due to common challenges including (1) lack of large scale labeled data to train and validate the model, (2) lack of model transferability, which limits a model trained with one data-rich building to be used in another building with limited data, (3) lack of strong justification of costs and benefits of deploying machine learning, and (4) the performance might not be reliable and robust for the stated goals, as the method might work for some buildings but could not be generalized to others. Findings from the study can inform future machine learning research to improve occupant comfort, energy efficiency, demand flexibility, and resilience of buildings, as well as to inspire young researchers in the field to explore multidisciplinary approaches that integrate building science, computing science, data science, and social science

Lost in optimisation of water distribution systems? A literature review of system design

This is the final version of the article. Available from MDPI via the DOI in this record.Optimisation of water distribution system design is a well-established research field, which has been extremely productive since the end of the 1980s. Its primary focus is to minimise the cost of a proposed pipe network infrastructure. This paper reviews in a systematic manner articles published over the past three decades, which are relevant to the design of new water distribution systems, and the strengthening, expansion and rehabilitation of existing water distribution systems, inclusive of design timing, parameter uncertainty, water quality, and operational considerations. It identifies trends and limits in the field, and provides future research directions. Exclusively, this review paper also contains comprehensive information from over one hundred and twenty publications in a tabular form, including optimisation model formulations, solution methodologies used, and other important details

Practical modelling and control implementation studies on a pH neutralization process pilot plant

In recent years the industrial application of advanced control techniques for the process industries has become more demanding, mainly due to the increasing complexity of the processes themselves as well as to enhanced requirements in terms of product quality and environmental factors. Therefore the process industries require more reliable, accurate, robust, efficient and flexible control systems for the operation of process plant. In order to fulfil the above requirements there is a continuing need for research on improved forms of control. There is also a need, for a variety of purposes including control system design, for improved process models to represent the types of plant commonly used in industry. Advanced technology has had a significant impact on industrial control engineering. The new trend in terms of advanced control technology is increasingly towards the use of a control approach known as an “intelligent” control strategy. Intelligent control can be described as a control approach or solution that tries to imitate important characteristics of the human way of thinking, especially in terms of decision making processes and uncertainty. It is also a term that is commonly used to describe most forms of control systems that are based on artificial neural networks or fuzzy logic. The first aspect of the research described in the thesis concerns the development of a mathematical model of a specific chemical process, a pH neutralization process. It was intended that this model would then provide an opportunity for the development, implementation, testing and evaluation of an advanced form of controller. It was also intended that this controller should be consistent in form with the generally accepted definition of an “intelligent” controller. The research has been based entirely around a specific pH neutralization process pilot plant installed at the University Teknologi Petronas, in Malaysia. The main feature of interest in this pilot plant is that it was built using instrumentation and actuators that are currently used in the process industries. The dynamic model of the pilot plant has been compared in detail with the results of experiments on the plant itself and the model has been assessed in terms of its suitability for the intended control system design application. The second stage of this research concerns the implementation and testing of advanced forms of controller on the pH neutralization pilot plant. The research was also concerned with the feasibility of using a feedback/feedforward control structure for the pH neutralization process application. Thus the study has utilised this control scheme as a backbone of the overall control structure. The main advantage of this structure is that it provides two important control actions, with the feedback control scheme reacting to unmeasured disturbances and the feedforward control scheme reacting immediately to any measured disturbance and set-point changes. A non-model-based form of controller algorithm involving fuzzy logic has been developed within the context of this combined feedforward and feedback control structure. The fuzzy logic controller with the feedback/feedforward control approach was implemented and a wide range of tests and experiments were carried out successfully on the pilot plant with this type of controller installed. Results from this feedback/feedforward control structure are extremely encouraging and the controlled responses of the plant with the fuzzy logic controller show interesting characteristics. Results obtained from tests of these closed-loop system configurations involving the real pilot plant are broadly similar to results found using computer-based simulation. Due to limitations in terms of access to the pilot plant the investigation of the feedback/feedforward control scheme with other type of controllers such as Proportional plus Integral (PI) controller could not be implemented. However, extensive computer-based simulation work was carried out using the same control scheme with PI controller and the control performances are also encouraging. The emphasis on implementation of advanced forms of control with a feedback/feedforward control scheme and the use of the pilot plant in these investigations are important aspects of the work and it is hoped that the favourable outcome of this research activity may contribute in some way to reducing the gap between theory and practice in the process control field

Algorithms for sensor validation and multisensor fusion

Existing techniques for sensor validation and sensor fusion are often based on analytical sensor models. Such models can be arbitrarily complex and consequently Gaussian distributions are often assumed, generally with a detrimental effect on overall system performance. A holistic approach has therefore been adopted in order to develop two novel and complementary approaches to sensor validation and fusion based on empirical data. The first uses the Nadaraya-Watson kernel estimator to provide competitive sensor fusion. The new algorithm is shown to reliably detect and compensate for bias errors, spike errors, hardover faults, drift faults and erratic operation, affecting up to three of the five sensors in the array. The inherent smoothing action of the kernel estimator provides effective noise cancellation and the fused result is more accurate than the single 'best sensor'. A Genetic Algorithm has been used to optimise the Nadaraya-Watson fuser design. The second approach uses analytical redundancy to provide the on-line sensor status output μH∈[0,1], where μH=1 indicates the sensor output is valid and μH=0 when the sensor has failed. This fuzzy measure is derived from change detection parameters based on spectral analysis of the sensor output signal. The validation scheme can reliably detect a wide range of sensor fault conditions. An appropriate context dependent fusion operator can then be used to perform competitive, cooperative or complementary sensor fusion, with a status output from the fuser providing a useful qualitative indication of the status of the sensors used to derive the fused result. The operation of both schemes is illustrated using data obtained from an array of thick film metal oxide pH sensor electrodes. An ideal pH electrode will sense only the activity of hydrogen ions, however the selectivity of the metal oxide device is worse than the conventional glass electrode. The use of sensor fusion can therefore reduce measurement uncertainty by combining readings from multiple pH sensors having complementary responses. The array can be conveniently fabricated by screen printing sensors using different metal oxides onto a single substrate

A General Spatio-Temporal Clustering-Based Non-local Formulation for Multiscale Modeling of Compartmentalized Reservoirs

Representing the reservoir as a network of discrete compartments with neighbor and non-neighbor connections is a fast, yet accurate method for analyzing oil and gas reservoirs. Automatic and rapid detection of coarse-scale compartments with distinct static and dynamic properties is an integral part of such high-level reservoir analysis. In this work, we present a hybrid framework specific to reservoir analysis for an automatic detection of clusters in space using spatial and temporal field data, coupled with a physics-based multiscale modeling approach. In this work a novel hybrid approach is presented in which we couple a physics-based non-local modeling framework with data-driven clustering techniques to provide a fast and accurate multiscale modeling of compartmentalized reservoirs. This research also adds to the literature by presenting a comprehensive work on spatio-temporal clustering for reservoir studies applications that well considers the clustering complexities, the intrinsic sparse and noisy nature of the data, and the interpretability of the outcome. Keywords: Artificial Intelligence; Machine Learning; Spatio-Temporal Clustering; Physics-Based Data-Driven Formulation; Multiscale Modelin