208 research outputs found

    Multimode system condition monitoring using sparsity reconstruction for quality control

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    In this paper, we introduce an improved multivariate statistical monitoring method based on the stacked sparse autoencoder (SSAE). Our contribution focuses on the choice of the SSAE model based on neural networks to solve diagnostic problems of complex systems. In order to monitor the process performance, the squared prediction error (SPE) chart is linked with nonparametric adaptive confidence bounds which arise from the kernel density estimation to minimize erroneous alerts. Then, faults are localized using two methods: contribution plots and sensor validity index (SVI). The results are obtained from experiments and real data from a drinkable water processing plant, demonstrating how the applied technique is performed. The simulation results of the SSAE model show a better ability to detect and identify sensor failures

    Noise Reduction in EEG Signals using Convolutional Autoencoding Techniques

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    The presence of noise in electroencephalography (EEG) signals can significantly reduce the accuracy of the analysis of the signal. This study assesses to what extent stacked autoencoders designed using one-dimensional convolutional neural network layers can reduce noise in EEG signals. The EEG signals, obtained from 81 people, were processed by a two-layer one-dimensional convolutional autoencoder (CAE), whom performed 3 independent button pressing tasks. The signal-to-noise ratios (SNRs) of the signals before and after processing were calculated and the distributions of the SNRs were compared. The performance of the model was compared to noise reduction performance of Principal Component Analysis, with 95% explained variance, by comparing the Harrell-Davis decile differences between the SNR distributions of both methods and the raw signal SNR distribution for each task. It was found that the CAE outperformed PCA for the full dataset across all three tasks, however the CAE did not outperform PCA for the person specific datasets in any of the three tasks. The results indicate that CAEs can perform better than PCA for noise reduction in EEG signals, but performance of the model may be training size dependent

    Novel deep cross-domain framework for fault diagnosis or rotary machinery in prognostics and health management

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    Improving the reliability of engineered systems is a crucial problem in many applications in various engineering fields, such as aerospace, nuclear energy, and water declination industries. This requires efficient and effective system health monitoring methods, including processing and analyzing massive machinery data to detect anomalies and performing diagnosis and prognosis. In recent years, deep learning has been a fast-growing field and has shown promising results for Prognostics and Health Management (PHM) in interpreting condition monitoring signals such as vibration, acoustic emission, and pressure due to its capacity to mine complex representations from raw data. This doctoral research provides a systematic review of state-of-the-art deep learning-based PHM frameworks, an empirical analysis on bearing fault diagnosis benchmarks, and a novel multi-source domain adaptation framework. It emphasizes the most recent trends within the field and presents the benefits and potentials of state-of-the-art deep neural networks for system health management. Besides, the limitations and challenges of the existing technologies are discussed, which leads to opportunities for future research. The empirical study of the benchmarks highlights the evaluation results of the existing models on bearing fault diagnosis benchmark datasets in terms of various performance metrics such as accuracy and training time. The result of the study is very important for comparing or testing new models. A novel multi-source domain adaptation framework for fault diagnosis of rotary machinery is also proposed, which aligns the domains in both feature-level and task-level. The proposed framework transfers the knowledge from multiple labeled source domains into a single unlabeled target domain by reducing the feature distribution discrepancy between the target domain and each source domain. Besides, the model can be easily reduced to a single-source domain adaptation problem. Also, the model can be readily updated to unsupervised domain adaptation problems in other fields such as image classification and image segmentation. Further, the proposed model is modified with a novel conditional weighting mechanism that aligns the class-conditional probability of the domains and reduces the effect of irrelevant source domain which is a critical issue in multi-source domain adaptation algorithms. The experimental verification results show the superiority of the proposed framework over state-of-the-art multi-source domain-adaptation models

    Monitoring the misalignment of machine tools with autoencoders after they are trained with transfer learning data

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    CNC machines have revolutionized manufacturing by enabling high-quality and high-productivity production. Monitoring the condition of these machines during production would reduce maintenance cost and avoid manufacturing defective parts. Misalignment of the linear tables in CNCs can directly affect the quality of the manufactured parts, and the components of the linear tables wear out over time due to the heavy and fluctuating loads. To address these challenges, an intelligent monitoring system was developed to identify normal operation and misalignments. Since damaging a CNC machine for data collection is too expensive, transfer learning was used in two steps. First, a specially designed experimental feed axis test platform (FATP) was used to sample the current signal at normal and five levels of left-side misalignment conditions ranging from 0.05 to 0.25 mm. Four different algorithm combinations were trained to detect misalignments. These combinations included a 1D convolution neural network (CNN) and autoencoder (AE) combination, a temporal convolutional network (TCN) and AE combination, a long short-term memory neural network (LSTM) and AE combination, and a CNN, LSTM, and AE combination. At the second step, Wasserstein deep convolutional generative adversarial network (W-DCGAN) was used to generate data by integrating the observed characteristics of the FATP at different misalignment levels and collected limited data from the actual CNC machines. To evaluate the similarity and limited diversity of generated and real signals, t-distributed stochastic neighbor embedding (T-SNE) method was used. The hyperparameters of the model were optimized by random and grid search. The CNN, LSTM, and AE combination demonstrated the best performance, which provides a practical way to detect misalignments without stopping production or cluttering the work area with sensors. The proposed intelligent monitoring system can detect misalignments of the linear tables of CNCs, thus enhancing the quality of manufactured parts and reducing production costs

    Machine Learning in Robotic Navigation:Deep Visual Localization and Adaptive Control

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    The work conducted in this thesis contributes to the robotic navigation field by focusing on different machine learning solutions: supervised learning with (deep) neural networks, unsupervised learning, and reinforcement learning.First, we propose a semi-supervised machine learning approach that can dynamically update the robot controller's parameters using situational analysis through feature extraction and unsupervised clustering. The results show that the robot can adapt to the changes in its surroundings, resulting in a thirty percent improvement in navigation speed and stability.Then, we train multiple deep neural networks for estimating the robot's position in the environment using ground truth information provided by a classical localization and mapping approach. We prepare two image-based localization datasets in 3D simulation and compare the results of a traditional multilayer perceptron, a stacked denoising autoencoder, and a convolutional neural network (CNN). The experiment results show that our proposed inception based CNNs without pooling layers perform very well in all the environments. Finally, we propose a two-stage learning framework for visual navigation in which the experience of the agent during exploration of one goal is shared to learn to navigate to other goals. The multi-goal Q-function learns to traverse the environment by using the provided discretized map. Transfer learning is applied to the multi-goal Q-function from a maze structure to a 2D simulator and is finally deployed in a 3D simulator where the robot uses the estimated locations from the position estimator deep CNNs. The results show a significant improvement when multi-goal reinforcement learning is used

    Fault Detection and Diagnosis with Imbalanced and Noisy Data: A Hybrid Framework for Rotating Machinery

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    Fault diagnosis plays an essential role in reducing the maintenance costs of rotating machinery manufacturing systems. In many real applications of fault detection and diagnosis, data tend to be imbalanced, meaning that the number of samples for some fault classes is much less than the normal data samples. At the same time, in an industrial condition, accelerometers encounter high levels of disruptive signals and the collected samples turn out to be heavily noisy. As a consequence, many traditional Fault Detection and Diagnosis (FDD) frameworks get poor classification performances when dealing with real-world circumstances. Three main solutions have been proposed in the literature to cope with this problem: (1) the implementation of generative algorithms to increase the amount of under-represented input samples, (2) the employment of a classifier being powerful to learn from imbalanced and noisy data, (3) the development of an efficient data pre-processing including feature extraction and data augmentation. This paper proposes a hybrid framework which uses the three aforementioned components to achieve an effective signal-based FDD system for imbalanced conditions. Specifically, it first extracts the fault features, using Fourier and wavelet transforms to make full use of the signals. Then, it employs Wasserstein Generative Adversarial Networks (WGAN) to generate synthetic samples to populate the rare fault class and enhance the training set. Moreover, to achieve a higher performance a novel combination of Convolutional Long Short-term Memory (CLSTM) and Weighted Extreme Learning Machine (WELM) is proposed. To verify the effectiveness of the developed framework, different datasets settings on different imbalance severities and noise degrees were used. The comparative results demonstrate that in different scenarios GAN-CLSTM-ELM outperforms the other state-of-the-art FDD frameworks.Comment: 23 pages, 11 figure
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