Prehensile Pushing: In-hand Manipulation with Push-Primitives

This paper explores the manipulation of a grasped object by pushing it against its environment. Relying on precise arm motions and detailed models of frictional contact, prehensile pushing enables dexterous manipulation with simple manipulators, such as those currently available in industrial settings, and those likely affordable by service and field robots. This paper is concerned with the mechanics of the forceful interaction between a gripper, a grasped object, and its environment. In particular, we describe the quasi-dynamic motion of an object held by a set of point, line, or planar rigid frictional contacts and forced by an external pusher (the environment). Our model predicts the force required by the external pusher to “break” the equilibrium of the grasp and estimates the instantaneous motion of the object in the grasp. It also captures interesting behaviors such as the constraining effect of line or planar contacts and the guiding effect of the pusher’s motion on the objects’s motion. We evaluate the algorithm with three primitive prehensile pushing actions—straight sliding, pivoting, and rolling—with the potential to combine into a broader in-hand manipulation capability.National Science Foundation (U.S.). National Robotics Initiative (Award NSF-IIS-1427050)Karl Chang Innovation Fund Awar

A General Stance Stability Test Based on Stratified Morse Theory With Application to Quasi-Static Locomotion Planning

This paper considers the stability of an object supported by several frictionless contacts in a potential field such as gravity. The bodies supporting the object induce a partition of the object's configuration space into strata corresponding to different contact arrangements. Stance stability becomes a geometric problem of determining whether the object's configuration is a local minimum of its potential energy function on the stratified configuration space. We use Stratified Morse Theory to develop a generic stance stability test that has the following characteristics. For a small number of contacts---less than three in 2-D and less than six in 3-D---stance stability depends both on surface normals and surface curvature at the contacts. Moreover, lower curvature at the contacts leads to better stability. For a larger number of contacts, stance stability depends only on surface normals at the contacts. The stance stability test is applied to quasi-static locomotion planning in two dimensions. The region of stable center-of-mass positions associated with a $k$-contact stance is characterized. Then, a quasi-static locomotion scheme for a three-legged robot over a piecewise linear terrain is described. Finally, friction is shown to provide robustness and enhanced stability for the frictionless locomotion plan. A full maneuver simulation illustrates the locomotion scheme

Fabrication of thermoplastic polymer composite ribbon

The goal of this research was to develop a controllable process to convert a thermoplastic powder-coated carbon-fiber towpreg into uniform and consolidated ribbon. The approach comprised four primary activities. (1) The patent and processing literature was studied to evaluate the state of the art. (2) A functional ribbon fabrication technique was developed by scaling-up, in a novel configuration, hardware components found in the literature. (3) The ex parte ribbonizing process was characterized by calibrating equipment, determining steady state and studying cause and effect between process parameters and ribbon quality. (4) Process design and control methods were derived from heat transfer and pulling force analyses. The ex parte ribbonizer process comprises a material handling system, a preheat region, a heated stationary bar assembly, and a cooled nip roller assembly. Appropriate timing of important contacts is key to fabricating quality ribbon. Process characterization and analyses revealed key flow mechanisms. Ribbon microstructure changes most at the bars. Ribbon macrostructure changes most at the nip. An isothermal bar contact is a practical processing constraint for ensuring uniform squeeze flow bar spreading. All bar drag force is attributed to shear stress in the interfacial viscous boundary layer between the towpreg and the stationary bar surface. Continually sensing pulling force is a good indication of process control. The research goal was achieved because the ex parte ribbonizer can be used to convert polymer powder towpreg into uniform and fully-consolidated ribbon in a controllable manner

A concurrent approach to automated manufacturing process planning

textWith the increasing demand of fast-paced and hybrid manufacturing processes in modern industry, it is desirable to expedite the iterations between design and manufacturing through intelligent computational techniques. In this research, we propose a concurrent approach of this kind to streamline the design and manufacturing processes. With this approach, a CAD design is automatically analyzed in terms of its manufacturability in the early design stage. If the part is manufacturable, a set of process plans optimized in time, cost, fixture quality and tolerance satisfaction are reported in real time. If the part is not manufacturable, the potential design changes are provided for better manufacturing. In the approach, the geometric information of 3D models and the empirical knowledge in manufacturing processes, fixtures, and tolerances are combined and encapsulated into a graph-grammar based reasoning. The reasoning systematically extracts meaningful manufacturing details that later constitute complete process plans for any given solid model. The plans are then evaluated and optimized using a specially designed multi-objective best first search technique. The complete approach enables a concurrent and efficient manufacturability analysis tool that closely resembles real manufacturing planning practice. Numerous case studies with real engineering parts are presented to characterize the novelty and contributions of this approach. The optimality of the suggested plans is verified through computational comparisons, and the practicality of the plans is validated with hands-on implementations on the shop floor.Mechanical Engineerin

Stability characterizations of fixtured rigid bodies with Coulomb friction

This paper formally introduces several stability characterizations of fixtured three-dimensional rigid bodies initially at rest and in unilateral contact with Coulomb friction. These characterizations, weak stability and strong stability, arise naturally from the dynamic model of the system, formulated as a complementarity problem. Using the tools of complementarity theory, these characterizations are studied in detail to understand their properties and to develop techniques to identify the stability classifications of general systems subjected to known external loads