Control Strategies for Open-End Winding Drives Operating in the Flux-Weakening Region

This paper presents and compares control strategies for three-phase open-end winding drives operating in the flux-weakening region. A six-leg inverter with a single dc-link is associated with the machine in order to use a single energy source. With this topology, the zero-sequence circuit has to be considered since the zero-sequence current can circulate in the windings. Therefore, conventional over-modulation strategies are not appropriate when the machine enters in the flux-weakening region. A few solutions dealing with the zero-sequence circuit have been proposed in literature. They use a modified space vector modulation or a conventional modulation with additional voltage limitations. The paper describes the aforementioned strategies and then a new strategy is proposed. This new strategy takes into account the magnitudes and phase angles of the voltage harmonic components. This yields better voltage utilization in the dq frame. Furthermore, inverter saturation is avoided in the zero-sequence frame and therefore zero-sequence current control is maintained. Three methods are implemented on a test bed composed of a three-phase permanent-magnet synchronous machine, a six-leg inverter and a hybrid DSP/FPGA controller. Experimental results are presented and compared for all strategies. A performance analysis is conducted as regards the region of operation and the machine parameters.Projet SOFRACI/FU

Impact of PWM strategies on RMS current of the DC-link Voltage Capacitor of a dual-three phase drive

The major drawback of usual dual three-phase AC machines, when supplied by a Voltage Source Inverter (VSI), is the occurrence of extra harmonic currents which circulate in the stator windings causing additional losses and constraints on the power component. This paper compares dedicated Pulse Width Modulation (PWM) strategies used for controlling a dual three phase Permanent Magnet Synchronous machine supplied by a six-leg VSI. Since the application is intended for low-voltage (48V) mild-hybrid automotive traction, an additional major constraint arises: the compactness of the drive related to the size of the DC-bus capacitor. Thus, the PWM strategy must be chosen by taking into consideration its impact on both, the motor and the RMS value of DC-bus current

Space Vector Based Hybrid Random PWM Algorithm for DTC-IM Drive To Achieve Superior Waveform Quality

This paper presents a simplified space vector based hybrid random pulsewidth modulation algorithm for direct torque controlled induction motor drive to achieve superior waveform quality and reduced acoustical noise and harmonic distortion. To reduce the complexity involved in the conventional space vector approach, the proposed pulsewidth modulation (PWM) algorithm uses instantaneous sampled reference phase voltages to calculate the actual switching times of the devices. The proposed PWM algorithm modifies the time duration of application of vector V0 (000) by using a factor. By changing the value of this factor many switching sequences can be derived. The proposed PWM algorithm uses 0127, 012 and 721 switching sequences when value takes 0.5, 1 and 0 respectively. In order to achieve superior waveform quality, the harmonic analysis of these sequences is carried out using the notion of stator flux ripple and expressions are derived for mean square flux ripple in terms of imaginary switching times and modulation index. By comparing the instantaneous ripple values in each sampling time interval, the suitable sequence is selected that results in minimum current ripple. Thus, the proposed algorithm gives reduced harmonic distortion when compared with the SVPWM algorithm. As the zero state time is varied randomly according to the operating sequence, randomization effect will occur, which results in reduced dominating harmonics and hence acoustical noise when compared with the SVPWM algorithm. The simulation results validate the proposed algorithm

An Improved Sideband Current Harmonic Model of Interior PMSM Drive by Considering Magnetic Saturation and Cross-Coupling Effects

The sideband current harmonics, as parasitic characteristics in permanent-magnet synchronous machine (PMSM) drives with space vector pulsewidth modulation technique, will increase the corresponding electromagnetic loss, torque ripple, vibration, and acoustic noises. Therefore, fast yet accurate evaluation of the resultant sideband current harmonic components is of particular importance during the design stage of the drive system. However, the inevitable magnetic saturation and cross-coupling effects in interior PMSM drives would have a significant impact on the current components, while the existing analytical sideband current harmonic model neglects those effects. This paper introduces a significant improvement on the analytical model by taking into account these effects with corresponding nonlinear factors. Experimental results are carried out to underpin the accuracy improvements of the predictions from the proposed model over the existing analytical one. The proposed model can offer a very detailed and insightful revelation of impacts of the magnetic saturation and cross-coupling effects on the corresponding sideband current harmonics

POWER QUALITY CONTROL AND COMMON-MODE NOISE MITIGATION FOR INVERTERS IN ELECTRIC VEHICLES

Inverters are widely utilized in electric vehicle (EV) applications as a major voltage/current source for onboard battery chargers (OBC) and motor drive systems. The inverter performance is critical to the efficiency of EV system energy conversion and electronics system electro-magnetic interference (EMI) design. However, for AC systems, the bandwidth requirement is usually low compared with DC systems, and the control impact on the inverter differential-mode (DM) and common-mode (CM) performance are not well investigated. With the wide-band gap (WBG) device era, the switching capability of power electronics devices drastically improved. The DM/CM impact that was brought by the WBG device-based inverter becomes more serious and has not been completely understood. This thesis provides an in-depth analysis of on-board inverter control strategies and the corresponding DM/CM impact on the EV system. The OBC inverter control under vehicle-to-load (V2L) mode will be documented first. A virtual resistance damping method minimizes the nonlinear load harmonics, and a neutral balancing method regulates the unbalanced load impact through the fourth leg. In the motor drive system, a generalized CM voltage analytical model and a current ripple prediction model are built for understanding the system CM and DM stress with respect to different modulation methods, covering both 2-level and 3-level topologies. A novel CM EMI damping modulation scheme is proposed for 6-phase inverter applications. The performance comparison between the proposed methods and the conventional solution is carried out. Each topic is supported by the corresponding hardware platform and experimental validation

New Modulation Technique to Mitigate Common Mode Voltage Effects in Star-Connected Five-Phase AC Drives

Star-connected multiphase AC drives are being considered for electromovility applications such as electromechanical actuators (EMA), where high power density and fault tolerance is demanded. As for three-phase systems, common-mode voltage (CMV) is an issue for multiphase drives. CMV leads to shaft voltages between rotor and stator windings, generating bearing currents which accelerate bearing degradation and produce high electromagnetic interferences (EMI). CMV effects can be mitigated by using appropriate modulation techniques. Thus, this work proposes a new Hybrid PWM algorithm that effectively reduces CMV in five-phase AC electric drives, improving their reliability. All the mathematical background required to understand the proposal, i.e., vector transformations, vector sequences and calculation of analytical expressions for duty cycle determination are detailed. Additionally, practical details that simplify the implementation of the proposal in an FPGA are also included. This technique, HAZSL5M5-PWM, extends the linear range of the AZSL5M5-PWM modulation, providing a full linear range. Simulation results obtained in an accurate multiphase EMA model are provided, showing the validity of the proposed modulation approach.This work has been supported in part by the Government of the Basque Country within the fund for research groups of the Basque University system IT978-16 and in part by the Government of the Basque Country within the research program ELKARTEK as the project ENSOL (KK-2018/00040)

Digital Control of Power Converters and Drives for Hybrid Traction and Wireless Charging

In the last years environmental issues and constant increase of fuel and energy cost have been incentivizing the development of low emission and high efficiency systems, either in traction field or in distributed generation systems from renewable energy sources. In the automotive industry, alternative solutions to the standard internal combustion engine (ICE) adopted in the conventional vehicles have been developed, i.e. fuel cell electric vehicles (FCEVs), hybrid electric vehicles (HEVs), plug-in hybrid electric vehicles (PHEV) or pure electric vehicles (EVs), also referred as battery powered electric vehicles (BEV). Both academic and industry researchers all over the world are still facing several technical development areas concerning HEV components, system topologies, power converters and control strategies. Efficiency, lifetime, stability and volume issues have moved the attention on a number of bidirectional conversion solutions, both for the energy transfer to/from the storage element and to/from the electric machine side. Moreover, along with the fast growing interest in EVs and PHEVs, wireless charging, as a new way of charging batteries, has drawn the attention of researchers, car manufacturers, and customers recently. Compared to conductive power transfer (usually plug-in), wireless power transfer (WPT) is more convenient, weather proof, and electric shock protected. However, there is still more research work needs to be done to optimize efficiency, cost, increase misalignment tolerance, and reduce size of the WPT chargers. The proposed dissertation describes the work from 2012 to 2014, during the PhD course at the Electric Drives Laboratory of the University of Udine and during my six months visiting scholarship at the University of Michigan in Dearborn. The topics studied are related to power conversion and digital control of converters and drives suitable for hybrid/electric traction, generation from renewable energy sources and wireless charging applications. From the theoretical point of view, multilevel and multiphase DC/AC and DC/DC converters are discussed here, focusing on design issues, optimization (especially from the efficiency point-of-view) and advantages. Some novel modulation algorithms for the neutral-point clamped three-level inverter are presented here as well as a new multiphase proposal for a three-level buck converter. In addition, a new active torque damping technique in order to reduce torque oscillations in internal combustion engines is proposed here. Mainly, two practical implementations are considered in this dissertation, i.e. an original two-stage bi-directional converter for mild hybrid traction and a wireless charger for electric vehicles fast charge

PROPORTIONAL FEEDBACK CONTROL OF DUTY CYCLE FOR DC HYBRID ACTIVE POWER FILTER

This thesis deals with the design and implementation of a feedback control scheme for a DC Hybrid Active Power Filter used to filter harmonics from a Switched Reluctance Motor (SRM) Drive load. Power electronic systems are non-linear & dynamic [1,3,5]. Power electronic systems employ switching circuits to maximize their efficiency at the penalty that switching circuits generate electrical noise called ripple current and voltage or conducted electromagnetic interference (EMI). The ripple current drawn by the power electronic systems needs to be attenuated to an acceptable level. Filters attenuate this to an acceptable level. Traditionally filters with passive inductors and capacitors are used. Active filters contain switching elements in addition to passive inductors and capacitors which reduce overall size of passive components used. Two control approaches, full-state state space, and plain proportional feedback, are evaluated for this filter. Circuit models are simulated in SPICE and mathematical models are simulated in Matlab/Simulink for evaluating these control approaches. Proportional feedback control was chosen for implementation and the reason for this is provided in the thesis. The active filter was tested with chosen feedback control and experimental results were compared with simulation results. Inferences and scope for further work are finally presented

Direct usage of photovoltaic solar panels to supply a freezer motor with variable DC input voltage

In this paper, a single-phase photovoltaic (PV) inverter fed by a boost converter to supply a freezer motor with variable DC input is investigated. The proposed circuit has two stages. Firstly, the DC output of the PV panel that varies between 150 and 300 V will be applied to the boost converter. The boost converter will boost the input voltage to a fixed 300 V DC. Next, this voltage is supplied to the single-phase full-bridge inverter to obtain 230 V AC. In the end, The output of the inverter will feed a freezer motor. The PV panels can be stand-alone or grid-connected. The grid-connected PV is divided into two categories, such as with a transformer and without a transformer, a transformer type has galvanic isolation resulting in increasing the security and also provides no further DC current toward the grid, but it is expensive, heavy and bulky. The transformerless type holds high efficiency and it is cheaper, but it suffers from leakage current between PV and the grid. This paper proposes a stand-alone direct use of PV to supply a freezer; therefore, no grid connection will result in no leakage current between the PV and Grid. The proposed circuit has some features such as no filtering circuit at the output of the inverter, no battery in the system, DC-link instead of AC link that reduces no-loads, having a higher efficiency, and holding enough energy in the DC-link capacitor to get the motor started. The circuit uses no transformers, thus, it is cheaper and has a smaller size. In addition, the system does not require a complex pulse width modulation (PWM) technique, because the motor can operate with a pulsed waveform. The control strategy uses the PWM signal with the desired timing. With this type of square wave, the harmonics (5th and 7th) of the voltage are reduced. The experimental and simulation results are presented to verify the feasibility of the proposed strategy