A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Cost Factor Focused Scheduling and Sequencing: A Neoteric Literature Review

The hastily emergent concern from researchers in the application of scheduling and sequencing has urged the necessity for analysis of the latest research growth to construct a new outline. This paper focuses on the literature on cost minimization as a primary aim in scheduling problems represented with less significance as a whole in the past literature reviews. The purpose of this paper is to have an intensive study to clarify the development of cost-based scheduling and sequencing (CSS) by reviewing the work published over several parameters for improving the understanding in this field. Various parameters, such as scheduling models, algorithms, industries, journals, publishers, publication year, authors, countries, constraints, objectives, uncertainties, computational time, and programming languages and optimization software packages are considered. In this research, the literature review of CSS is done for thirteen years (2010-2022). Although CSS research originated in manufacturing, it has been observed that CSS research publications also addressed case studies based on health, transportation, railway, airport, steel, textile, education, ship, petrochemical, inspection, and construction projects. A detailed evaluation of the literature is followed by significant information found in the study, literature analysis, gaps identification, constraints of work done, and opportunities in future research for the researchers and experts from the industries in CSS

A survey of variants and extensions of the resource-constrained project scheduling problem

The resource-constrained project scheduling problem (RCPSP) consists of activities that must be scheduled subject to precedence and resource constraints such that the makespan is minimized. It has become a well-known standard problem in the context of project scheduling which has attracted numerous researchers who developed both exact and heuristic scheduling procedures. However, it is a rather basic model with assumptions that are too restrictive for many practical applications. Consequently, various extensions of the basic RCPSP have been developed. This paper gives an overview over these extensions. The extensions are classified according to the structure of the RCPSP. We summarize generalizations of the activity concept, of the precedence relations and of the resource constraints. Alternative objectives and approaches for scheduling multiple projects are discussed as well. In addition to popular variants and extensions such as multiple modes, minimal and maximal time lags, and net present value-based objectives, the paper also provides a survey of many less known concepts. --project scheduling,modeling,resource constraints,temporal constraints,networks

Fuzzy Programming for Parallel Machines Scheduling: Minimizing Weighted Tardiness/Earliness and Flow Time through Genetic Algorithm

Appropriate scheduling and sequencing of tasks on machines is one of the basic and significant problems that a shop or a factory manager encounters; this is why in recent decades extensive studies have been done on scheduling issues. One type of scheduling problems is just-in-time (JIT) scheduling and in this area, motivated by JIT manufacturing, this study investigates a mathematical model for appraising a multi-objective programing that minimize total weighted tardiness, earliness and total flowtime with fuzzy parameters on parallel machines, simultaneously with respect to the impact of machine deterioration. Besides, in this paper attempted to present a defuzzification approach and a heuristic method based on genetic algorithm (GA) to solve the proposed model. Finally, several dominant properties of optimal solutions are demonstrated in comparison with the results of a state-of-the-art commercial solver and the simulated annealing method that is followed by illustrating some instances for indicating validity and efficiency of the method

Minimizing Total Earliness and Tardiness for Common Due Date Single-Machine Scheduling with an Unavailability Interval

This paper addresses the problem of scheduling n independent jobs on a single machine with a fixed unavailability interval, where the aim is to minimize the total earliness and tardiness (TET) about a common due date. Two exact methods are proposed for solving the problem: mixed integer linear programming formulations and a dynamic programming based method. These methods are coded and tested intensively on a large data set and the results are analytically compared. Computational experiments show that the dynamic programming method is efficient in obtaining the optimal solutions and no problems due to memory requirement

A new hybrid meta-heuristic algorithm for solving single machine scheduling problems

A dissertation submitted in partial ful lment of the degree of Master of Science in Engineering (Electrical) (50/50) in the Faculty of Engineering and the Built Environment Department of Electrical and Information Engineering May 2017Numerous applications in a wide variety of elds has resulted in a rich history of research into optimisation for scheduling. Although it is a fundamental form of the problem, the single machine scheduling problem with two or more objectives is known to be NP-hard. For this reason we consider the single machine problem a good test bed for solution algorithms. While there is a plethora of research into various aspects of scheduling problems, little has been done in evaluating the performance of the Simulated Annealing algorithm for the fundamental problem, or using it in combination with other techniques. Speci cally, this has not been done for minimising total weighted earliness and tardiness, which is the optimisation objective of this work. If we consider a mere ten jobs for scheduling, this results in over 3.6 million possible solution schedules. It is thus of de nite practical necessity to reduce the search space in order to nd an optimal or acceptable suboptimal solution in a shorter time, especially when scaling up the problem size. This is of particular importance in the application area of packet scheduling in wireless communications networks where the tolerance for computational delays is very low. The main contribution of this work is to investigate the hypothesis that inserting a step of pre-sampling by Markov Chain Monte Carlo methods before running the Simulated Annealing algorithm on the pruned search space can result in overall reduced running times. The search space is divided into a number of sections and Metropolis-Hastings Markov Chain Monte Carlo is performed over the sections in order to reduce the search space for Simulated Annealing by a factor of 20 to 100. Trade-o s are found between the run time and number of sections of the pre-sampling algorithm, and the run time of Simulated Annealing for minimising the percentage deviation of the nal result from the optimal solution cost. Algorithm performance is determined both by computational complexity and the quality of the solution (i.e. the percentage deviation from the optimal). We nd that the running time can be reduced by a factor of 4.5 to ensure a 2% deviation from the optimal, as compared to the basic Simulated Annealing algorithm on the full search space. More importantly, we are able to reduce the complexity of nding the optimal from O(n:n!) for a complete search to O(nNS) for Simulated Annealing to O(n(NMr +NS)+m) for the input variables n jobs, NS SA iterations, NM Metropolis- Hastings iterations, r inner samples and m sections.MT 201

A Digital Twin Framework for Production Planning Optimization: Applications for Make-To-Order Manufacturers

In this dissertation, we develop a Digital Twin framework for manufacturing systems and apply it to various production planning and scheduling problems faced by Make-To-Order (MTO) firms. While this framework can be used to digitally represent a particular manufacturing environment with high fidelity, our focus is in using it to generate realistic settings to test production planning and scheduling algorithms in practice. These algorithms have traditionally been tested by either translating a practical situation into the necessary modeling constructs, without discussion of the assumptions and inaccuracies underlying this translation, or by generating random instances of the modeling constructs, without assessing the limitations in accurately representing production environments. The consequence has been a serious gap between theory advancement and industry practice. The major goal of this dissertation is to develop a framework that allows for practical testing, evaluation, and implementation of new approaches for seamless industry adoption. We develop this framework as a modular software package and emphasize the practicality and configurability of the framework, such that minimal modelling effort is required to apply the framework to a multitude of optimization problems and manufacturing systems. Throughout this dissertation, we emphasize the importance of the underlying scheduling problems which provide the basis for additional operational decision making. We focus on the computational evaluation and comparisons of various modeling choices within the developed frameworks, with the objective of identifying models which are both effective and computationally efficient. In Part 1 of this dissertation, we consider a class of Production Planning and Execution problems faced by job shop manufacturing systems. In Part 2 of this dissertation, we consider a class of scheduling problems faced by manufacturers whose production system is dominated by a single operation

Toward Robust Manufacturing Scheduling: Stochastic Job-Shop Scheduling

Manufacturing plays a significant role in promoting economic development, production, exports, and job creation, which ultimately contribute to improving the quality of life. The presence of manufacturing defects is, however, inevitable leading to products being discarded, i.e. scrapped. In some cases, defective products can be repaired through rework. Scrap and rework cause a longer completion time, which can contribute to the order being shipped late. In addition, complex manufacturing scheduling becomes much more challenging when the above uncertainties are present. Motivated by the presence of uncertainties as well as combinatorial complexity, this paper addresses the challenge illustrated through a case study of stochastic job-shop scheduling problems arising within low-volume high-variety manufacturing. To ensure on-time delivery, high-quality solutions are required, and near-optimal solutions must be obtained within strict time constraints to ensure smooth operations on the job-shop floor. To efficiently solve the stochastic job-shop scheduling (JSS) problem, a recently-developed Surrogate "Level-Based" Lagrangian Relaxation is used to reduce computational effort while efficiently exploiting the geometric convergence potential inherent to Polyak's step-sizing formula thereby leading to fast convergence. Numerical testing demonstrates that the new method is more than two orders of magnitude faster as compared to commercial solvers

Aproximações heurísticas para um problema de escalonamento do tipo flexible job-shop

Mestrado em Engenharia e Gestão IndustrialEste trabalho aborda um novo tipo de problema de escalonamento que pode ser encontrado em várias aplicações do mundo-real, principalmente na indústria transformadora. Em relação à configuração do shop floor, o problema pode ser classificado como flexible job-shop, onde os trabalhos podem ter diferentes rotas ao longo dos recursos e as suas operações têm um conjunto de recursos onde podem ser realizadas. Outras características de processamento abordadas são: datas possíveis de início, restrições de precedência (entre operações de um mesmo trabalho ou entre diferentes trabalhos), capacidade dos recursos (incluindo paragens, alterações na capacidade e capacidade infinita) e tempos de setup (que podem ser dependentes ou independentes da sequência). O objetivo é minimizar o número total de trabalhos atrasados. Para resolver o novo problema de escalonamento proposto um modelo de programação linear inteira mista é apresentado e novas abordagens heurísticas são propostas. Duas heurísticas construtivas, cinco heurísticas de melhoramento e duas metaheurísticas são propostas. As heurísticas construtivas são baseadas em regras de ordenação simples, onde as principais diferenças entre elas dizem respeito às regras de ordenação utilizadas e à forma de atribuir os recursos às operações. Os métodos são designados de job-by-job (JBJ), operation-by-operation (OBO) e resource-by-resource (RBR). Dentro das heurísticas de melhoramento, a reassign e a external exchange visam alterar a atribuição dos recursos, a internal exchange e a swap pretendem alterar a sequência de operações e a reinsert-reassign é focada em mudar, simultaneamente, ambas as partes. Algumas das heurísticas propostas são usadas em metaheurísticas, nomeadamente a greedy randomized adaptive search procedure (GRASP) e a iterated local search (ILS). Para avaliar estas abordagens, é proposto um novo conjunto de instâncias adaptadas de problemas de escalonamento gerais do tipo flexible job-shop. De todos os métodos, o que apresenta os melhores resultados é o ILS-OBO obtendo melhores valores médios de gaps em tempos médios inferiores a 3 minutos.This work addresses a new type of scheduling problem which can be found in several real-world applications, mostly in manufacturing. Regarding shop floor configuration, the problem can be classified as flexible job-shop, where jobs can have different routes passing through resources and their operations have a set of eligible resources in which they can be performed. The processing characteristics addressed are release dates, precedence constraints (either between operations of the same job or between different jobs), resources capacity (including downtimes, changes in capacity, and infinite capacity), and setup times, which can be sequence-dependent or sequence-independent. The objective is to minimise the total number of tardy jobs. To tackle the newly proposed flexible job-shop scheduling problem (FJSP), a mixed integer linear programming model (MILP) is presented and new heuristic approaches are put forward. Three constructive heuristics, five improvement heuristics, and two metaheuristics are proposed. The constructive heuristics are based on simple dispatching rules, where the main differences among them concern the used dispatching rules and the way resources are assigned. The methods are named job-by-job (JBJ), operation-by-operation (OBO) and resource-by-resource (RBR). Within improvement heuristics, reassign and external exchange aim to change the resources assignment, internal exchange and swap intend changing the operations sequence, and reinsert-reassign is focused in simultaneously changing both parts. Some of the proposed heuristics are used within metaheuristic frameworks, namely greedy randomized adaptive search procedure (GRASP) and iterative local search (ILS). In order to evaluate these approaches, a new set of benchmark instances adapted from the general FJSP is proposed. Out of all methods, the one which shows the best average results is ILS-OBO obtaining the best average gap values in average times lower than 3 minutes