Incorporation of the influences of kinematics parameters and joints tilting for the calibration of serial robotic manipulators

Serial robotic manipulators are calibrated to improve and restore their accuracy and repeatability. Kinematics parameters calibration of a robot reduces difference between the model of a robot in the controller and its actual mechanism to improve accuracy. Kinematics parameter’s error identification in the standard kinematics calibration has been configuration independent which does not consider the influence of kinematics parameter on robot tool pose accuracy for a given configuration. This research analyses the configuration dependent influences of kinematics parameters error on pose accuracy of a robot. Based on the effect of kinematics parameters, errors in the kinematics parameters are identified. Another issue is that current kinematics calibration models do not incorporate the joints tilting as a result of joint clearance, backlash, and flexibility, which is critical to the accuracy of serial robotic manipulators, and therefore compromises a pose accuracy. To address this issue which has not been carefully considered in the literature, this research suggested an approach to model configuration dependent joint tilting and presents a novel approach to encapsulate them in the calibration of serial robotic manipulators. The joint tilting along with the kinematics errors are identified and compensated in the kinematics model of the robot. Both conventional and proposed calibration approach are tested experimentally, and the calibration results are investigated to demonstrate the effectiveness of this research. Finally, the improvement in the trajectory tracking accuracy of the robot has been validated with the help of proposed low-cost measurement set-up.Thesis (M.Phil.) (Research by Publication) -- University of Adelaide, School of Mechanical Engineering , 201

Uncertainty-Aware Hand–Eye Calibration

We provide a generic framework for the hand–eye calibration of vision-guided industrial robots. In contrast to traditional methods, we explicitly model the uncertainty of the robot in a stochastically founded way. Albeit the repeatability of modern industrial robots is high, their absolute accuracy typically is much lower. This uncertainty—especially if not considered—deteriorates the result of the hand–eye calibration. Our proposed framework does not only result in a high accuracy of the computed hand–eye pose but also provides reliable information about the uncertainty of the robot. It further provides corrected robot poses for a convenient and inexpensive robot calibration. Our framework is computationally efficient and generic in several regards. It supports the use of a calibration target as well as self-calibration without the need for known 3-D points. It optionally enables the simultaneous calibration of the interior camera parameters. The framework is also generic with regard to the robot type and, hence, supports antropomorphic as well as selective compliance assembly robot arm (SCARA) robots, for example. Simulated and real experiments show the validity of the proposed methods. An extensive evaluation of our framework on a public dataset shows a considerably higher accuracy than 15 state-of-the-art methods

Optical techniques for 3D surface reconstruction in computer-assisted laparoscopic surgery

One of the main challenges for computer-assisted surgery (CAS) is to determine the intra-opera- tive morphology and motion of soft-tissues. This information is prerequisite to the registration of multi-modal patient-specific data for enhancing the surgeon’s navigation capabilites by observ- ing beyond exposed tissue surfaces and for providing intelligent control of robotic-assisted in- struments. In minimally invasive surgery (MIS), optical techniques are an increasingly attractive approach for in vivo 3D reconstruction of the soft-tissue surface geometry. This paper reviews the state-of-the-art methods for optical intra-operative 3D reconstruction in laparoscopic surgery and discusses the technical challenges and future perspectives towards clinical translation. With the recent paradigm shift of surgical practice towards MIS and new developments in 3D opti- cal imaging, this is a timely discussion about technologies that could facilitate complex CAS procedures in dynamic and deformable anatomical regions

An Overview of Kinematic and Calibration Models Using Internal/External Sensors or Constraints to Improve the Behavior of Spatial Parallel Mechanisms

This paper presents an overview of the literature on kinematic and calibration models of parallel mechanisms, the influence of sensors in the mechanism accuracy and parallel mechanisms used as sensors. The most relevant classifications to obtain and solve kinematic models and to identify geometric and non-geometric parameters in the calibration of parallel robots are discussed, examining the advantages and disadvantages of each method, presenting new trends and identifying unsolved problems. This overview tries to answer and show the solutions developed by the most up-to-date research to some of the most frequent questions that appear in the modelling of a parallel mechanism, such as how to measure, the number of sensors and necessary configurations, the type and influence of errors or the number of necessary parameters

Intraoperative Planning and Execution of Arbitrary Orthopedic Interventions Using Handheld Robotics and Augmented Reality

The focus of this work is a generic, intraoperative and image-free planning and execution application for arbitrary orthopedic interventions using a novel handheld robotic device and optical see-through glasses (AR). This medical CAD application enables the surgeon to intraoperatively plan the intervention directly on the patient’s bone. The glasses and all the other instruments are accurately calibrated using new techniques. Several interventions show the effectiveness of this approach

The Rosario dataset: Multisensor data for localization and mapping in agricultural environments

In this paper we present the Rosario dataset, a collection of sensor data for autonomous mobile robotics in agricultural scenes. The dataset is motivated by the lack of realistic sensor readings gathered by a mobile robot in such environments. It consists of six sequences recorded in soybean fields showing real and challenging cases: highly repetitive scenes, reflection, and burned images caused by direct sunlight and rough terrain among others. The dataset was conceived in order to provide a benchmark and contribute to the agricultural simultaneous localization and mapping (SLAM)/odometry and sensor fusion research. It contains synchronized readings of several sensors: wheel odometry, inertial measurement unit (IMU), stereo camera, and a Global Positioning System real-time kinematics (GPS-RTK) system. The dataset is publicly available from http://www.cifasis-conicet.gov.ar/robot/

Hand-eye calibration, constraints and source synchronisation for robotic-assisted minimally invasive surgery

In robotic-assisted minimally invasive surgery (RMIS), the robotic system allows surgeons to remotely control articulated instruments to perform surgical interventions and introduces a potential to implement computer-assisted interventions (CAI). However, the information in the camera must be correctly transformed into the robot coordinate as its movement is controlled by the robot kinematic. Therefore, determining the rigid transformation connecting the coordinates is necessary. Such process is called hand-eye calibration. One of the challenges in solving the hand-eye problem in the RMIS setup is data asynchronicity, which occurs when tracking equipments are integrated into a robotic system and create temporal misalignment. For the calibration itself, noise in the robot and camera motions can be propagated to the calibrated result and as a result of a limited motion range, the error cannot be fully suppressed. Finally, the calibration procedure must be adaptive and simple so a disruption in a surgical workflow is minimal since any change in the setup may require another calibration procedure. We propose solutions to deal with the asynchronicity, noise sensitivity, and a limited motion range. We also propose a potential to use a surgical instrument as the calibration target to reduce the complexity in the calibration procedure. The proposed algorithms are validated through extensive experiments with synthetic and real data from the da Vinci Research Kit and the KUKA robot arms. The calibration performance is compared with existing hand-eye algorithms and it shows promising results. Although the calibration using a surgical instrument as the calibration target still requires a further development, results indicate that the proposed methods increase the calibration performance, and contribute to finding an optimal solution to the hand-eye problem in robotic surgery

Camera Marker Networks for Pose Estimation and Scene Understanding in Construction Automation and Robotics.

The construction industry faces challenges that include high workplace injuries and fatalities, stagnant productivity, and skill shortage. Automation and Robotics in Construction (ARC) has been proposed in the literature as a potential solution that makes machinery easier to collaborate with, facilitates better decision-making, or enables autonomous behavior. However, there are two primary technical challenges in ARC: 1) unstructured and featureless environments; and 2) differences between the as-designed and the as-built. It is therefore impossible to directly replicate conventional automation methods adopted in industries such as manufacturing on construction sites. In particular, two fundamental problems, pose estimation and scene understanding, must be addressed to realize the full potential of ARC. This dissertation proposes a pose estimation and scene understanding framework that addresses the identified research gaps by exploiting cameras, markers, and planar structures to mitigate the identified technical challenges. A fast plane extraction algorithm is developed for efficient modeling and understanding of built environments. A marker registration algorithm is designed for robust, accurate, cost-efficient, and rapidly reconfigurable pose estimation in unstructured and featureless environments. Camera marker networks are then established for unified and systematic design, estimation, and uncertainty analysis in larger scale applications. The proposed algorithms' efficiency has been validated through comprehensive experiments. Specifically, the speed, accuracy and robustness of the fast plane extraction and the marker registration have been demonstrated to be superior to existing state-of-the-art algorithms. These algorithms have also been implemented in two groups of ARC applications to demonstrate the proposed framework's effectiveness, wherein the applications themselves have significant social and economic value. The first group is related to in-situ robotic machinery, including an autonomous manipulator for assembling digital architecture designs on construction sites to help improve productivity and quality; and an intelligent guidance and monitoring system for articulated machinery such as excavators to help improve safety. The second group emphasizes human-machine interaction to make ARC more effective, including a mobile Building Information Modeling and way-finding platform with discrete location recognition to increase indoor facility management efficiency; and a 3D scanning and modeling solution for rapid and cost-efficient dimension checking and concise as-built modeling.PHDCivil EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/113481/1/cforrest_1.pd

Development of a Robotic Positioning and Tracking System for a Research Laboratory

Measurement of residual stress using neutron or synchrotron diffraction relies on the accurate alignment of the sample in relation to the gauge volume of the instrument. Automatic sample alignment can be achieved using kinematic models of the positioning system provided the relevant kinematic parameters are known, or can be determined, to a suitable accuracy. The main problem addressed in this thesis is improving the repeatability and accuracy of the sample positioning for the strain scanning, through the use of techniques from robotic calibration theory to generate kinematic models of both off-the-shelf and custom-built positioning systems. The approach is illustrated using a positioning system in use on the ENGIN-X instrument at the UK’s ISIS pulsed neutron source comprising a traditional XYZΩ table augmented with a triple axis manipulator. Accuracies better than 100microns were achieved for this compound system. Although discussed here in terms of sample positioning systems these methods are entirely applicable to other moving instrument components such as beam shaping jaws and detectors. Several factors could lead to inaccurate positioning on a neutron or synchrotron diffractometer. It is therefore essential to validate the accuracy of positioning especially during experiments which require a high level of accuracy. In this thesis, a stereo camera system is developed to monitor the sample and other moving parts of the diffractometer. The camera metrology system is designed to measure the positions of retroreflective markers attached to any object that is being monitored. A fully automated camera calibration procedure is developed with an emphasis on accuracy. The potential accuracy of this system is demonstrated and problems that limit accuracy are discussed. It is anticipated that the camera system would be used to correct the positioning system when the error is minimal or notify the user of the error when it is significant