Uncertainty in the manufacturing of fibrous thermosetting composites: A review

Composites manufacturing involves many sources of uncertainty associated with material properties variation and boundary conditions variability. In this study, experimental and numerical results concerning the statistical characterization and the influence of inputs variability on the main steps of composites manufacturing including process-induced defects are presented and analysed. Each of the steps of composite manufacturing introduces variability to the subsequent processes, creating strong interdependencies between the process parameters and properties of the final part. The development and implementation of stochastic simulation tools is imperative to quantify process output variabilities and develop optimal process designs in composites manufacturing

Fabrication of binder-free ultrafine WC-6CO composites by coupled multi-physical fields activation technology

A novel sintering method, named as coupled multi-physical fields activation technology, has been introduced for the forming of various material powder systems. Compared with the conventional ones, this technique presents more advantages: lower sintering temperature, shorter forming time, and remarkable inhibition of the grains coarsening. In the study, the cylinders of Φ4.0mm×4.0mm had been formed with ultrafine WC-6Co powders. The relative properties of sintered WC-6Co cemented carbides, such as hardness and the microstructures, had been obtained. The study has shown that a relative density, 97.80%, of the formed samples, could been achieved when the case of temperature 850℃, heating rate 50℃/s, pressure 75MPa and Electro-heating loop 6 times, were used. More importantly, the circumscription for the growth of grain size of WC, attributed to the effect of electrical field, renders coupled multi-physical fields activation technology applicable for getting WC-6Co cemented carbides with fine grain size and good properties

Forming simulation of a thermoplastic commingled woven textile on a double dome

This paper presents thermoforming experiments and FE simulations of a commingled glass-PP woven composite on a double dome geometry, with the aim of assessing the correspondence of predicted and experimental shear angles. Large local deformations - especially in-plane shear, i.e. relative rotation between the two yarn families – occur when draping a textile on a three dimensional part and eventually unwanted phenomena like wrinkling or tearing may occur. The macroscopic drape behaviour of a weave is generally subdivided into: 1) The high tensile resistance along the yarn directions, expressed as non-linear stress-strain curves, and 2) The shear resistance, expressed as non-linear shear force versus shear angle curves. The constitutive model is constituted of a dedicated non-orthogonal hypo-elastic shear resistance model, previously described in [1, 2], combined with truss elements that represent the high tensile resistance along the yarn directions. This model is implemented in a user subroutine of the ABAQUS explicit FE solver. The material parameters have been identified via textile biaxial tensile tests at room temperature and bias extension tests at 200°. Thermoforming experiments are performed on a rectangular blank with the warp direction along the second symmetry plane of the tool, with a preheating temperature of 200°C, a constant mold temperature of about 70°C, and a blankholder ring. It was concluded that the shear angles were fairly well predicted for this particular case study, which could be expected in view of the fact that no wrinkles had formed during the thermoforming experiment

Biomimetic flow fields for proton exchange membrane fuel cells: A review of design trends

Bipolar Plate design is one of the most active research fields in Polymer Electrolyte Membrane Fuel Cells (PEMFCs) development. Bipolar Plates are key components for ensuring an appropriate water management within the cell, preventing flooding and enhancing the cell operation at high current densities. This work presents a literature review covering bipolar plate designs based on nature or biological structures such as fractals, leaves or lungs. Biological inspiration comes from the fact that fluid distribution systems found in plants and animals such as leaves, blood vessels, or lungs perform their functions (mostly the same functions that are required for bipolar plates) with a remarkable efficiency, after millions of years of natural evolution. Such biomimetic designs have been explored to date with success, but it is generally acknowledged that biomimetic designs have not yet achieved their full potential. Many biomimetic designs have been derived using computer simulation tools, in particular Computational Fluid Dynamics (CFD) so that the use of CFD is included in the review. A detailed review including performance benchmarking, time line evolution, challenges and proposals, as well as manufacturing issues is discussed.Ministerio de Ciencia, Innovación y Universidades ENE2017-91159-EXPMinisterio de Economía y Competitividad UNSE15-CE296

NASA guidelines on report literature

NASA seeks for inclusion in its Scientific and Technical Information System research reports, conference proceedings, meeting papers, monographs, and doctoral and post graduate theses which relate to the NASA mission and objectives. Topics of interest to NASA are presented