From FPGA to ASIC: A RISC-V processor experience

This work document a correct design flow using these tools in the Lagarto RISC- V Processor and the RTL design considerations that must be taken into account, to move from a design for FPGA to design for ASIC

Efficient verification/testing of system-on-chip through fault grading and analog behavioral modeling

textThis dissertation presents several cost-effective production test solutions using fault grading and mixed-signal design verification cases enabled by analog behavioral modeling. Although the latest System-on-Chip (SOC) is getting denser, faster, and more complex, the manufacturing technology is dominated by subtle defects that are introduced by small-scale technology. Thus, SOC requires more mature testing strategies. By performing various types of testing, better quality SoC can be manufactured, but test resources are too limited to accommodate all those tests. To create the most efficient production test flow, any redundant or ineffective tests need to be removed or minimized. Chapter 3 proposes new method of test data volume reduction by combining the nonlinear property of feedback shift register (FSR) and dictionary coding. Instead of using the nonlinear FSR for actual hardware implementation, the expanded test set by nonlinear expansion is used as the one-column test sets and provides big reduction ratio for the test data volume. The experimental results show the combined method reduced the total test data volume and increased the fault coverage. Due to the increased number of test patterns, total test time is increased. Chapter 4 addresses a whole process of functional fault grading. Fault grading has always been a ”desire-to-have” flow because it can bring up significant value for cost saving and yield analysis. However, it is very hard to perform the fault grading on the complex large scale SOC. A commercial tool called Z01X is used as a fault grading platform, and whole fault grading process is coordinated and each detailed execution is performed. Simulation- based functional fault grading identifies the quality of the given functional tests against the static faults and transition delay faults. With the structural tests and functional tests, functional fault grading can indicate the way to achieve the same test coverage by spending minimal test time. Compared to the consumed time and resource for fault grading, the contribution to the test time saving might not be acceptable as very promising, but the fault grading data can be reused for yield analysis and test flow optimization. For the final production testing, confident decisions on the functional test selection can be made based on the fault grading results. Chapter 5 addresses the challenges of Package-on-Package (POP) testing. Because POP devices have pins on both the top and the bottom of the package, the increased test pins require more test channels to detect packaging defects. Boundary scan chain testing is used to detect those continuity defects by relying on leakage current from the power supply. This proposed test scheme does not require direct test channels on the top pins. Based on the counting algorithm, minimal numbers of test cycles are generated, and the test achieved full test coverage for any combinations of pin-to-pin shortage defects on the top pins of the POP package. The experimental results show about 10 times increased leakage current from the shorted defect. Also, it can be expanded to multi-site testing with less test channels for high-volume production. Fault grading is applied within different structural test categories in Chapter 6. Stuck-at faults can be considered as TDFs having infinite delay. Hence, the TDF Automatic Test Pattern Generation (ATPG) tests can detect both TDFs and stuck-at faults. By removing the stuck-at faults being detected by the given TDF ATPG tests, the tests that target stuck-at faults can be reduced, and the reduced stuck-at fault set results in fewer stuck-at ATPG patterns. The structural test time is reduced while keeping the same test coverage. This TDF grading is performed with the same ATPG tool used to generate the stuck-at and TDF ATPG tests. To expedite the mixed-signal design verification of complex SoC, analog behavioral modeling methods and strategies are addressed in Chapter 7 and case studies for detailed verification with actual mixed-signal design are ad- dressed in Chapter 8. Analog modeling effort can enhance verification quality for a mixed-signal design with less turnaround time, and it enables compatible integration of the mixed-signal design cores into the SoC. The modeling process may reveal any potential design errors or incorrect testbench setup, and it results in minimizing unnecessary debugging time for quality devices. Two mixed-signal design cases were verified by me using the analog models. A fully hierarchical digital-to-analog converter (DAC) model is implemented and silicon mismatches caused by process variation are modeled and inserted into the DAC model, and the calibration algorithm for the DAC is successfully verified by model-based simulation at the full DAC-level. When the mismatch amount is increased and exceeded the calibration capability of the DAC, the simulation results show the increased calibration error with some outliers. This verification method can identify the saturation range of the DAC and predict the yield of the devices from process variation. A phase-locked loop (PLL) design cases were also verified by me using the analog model. Both open-loop PLL model and closed-loop PLL model cases are presented. Quick bring-up of open-loop PLL model provides low simulation overhead for widely-used PLLs in the SOC and enables early starting of design verification for the upper-level design using the PLL generated clocks. Accurate closed-loop PLL model is implemented for DCO-based PLL design, and the mixed-simulation with analog models and schematic designs enables flexible analog verification. Only focused analog design block is set to the schematic design and the rest of the analog design is replaced by the analog model. Then, this scaled-down SPICE simulation is performed about 10 times to 100 times faster than full-scale SPICE simulation. The analog model of the focused block is compared with the scaled-down SPICE simulation result and the quality of the model is iteratively enhanced. Hence, the analog model enables both compatible integration and flexible analog design verification. This dissertation contributes to reduce test time and to enhance test quality, and helps to set up efficient production testing flows. Depending on the size and performance of CUT, proper testing schemes can maximize the efficiency of production testing. The topics covered in this dissertation can be used in optimizing the test flow and selecting the final production tests to achieve maximum test capability. In addition, the strategies and benefits of analog behavioral modeling techniques that I implemented are presented, and actual verification cases shows the effectiveness of analog modeling for better quality SoC products.Electrical and Computer Engineerin

Testability considerations for implementing an embedded memory subsystem

textThere are a number of testability considerations for VLSI design, but test coverage, test time, accuracy of test patterns and correctness of design information for DFD (Design for debug) are the most important ones in design with embedded memories. The goal of DFT (Design-for-Test) is to achieve zero defects. When it comes to the memory subsystem in SOCs (system on chips), many flavors of memory BIST (built-in self test) are able to get high test coverage in a memory, but often, no proper attention is given to the memory interface logic (shadow logic). Functional testing and BIST are the most prevalent tests for this logic, but functional testing is impractical for complicated SOC designs. As a result, industry has widely used at-speed scan testing to detect delay induced defects. Compared with functional testing, scan-based testing for delay faults reduces overall pattern generation complexity and cost by enhancing both controllability and observability of flip-flops. However, without proper modeling of memory, Xs are generated from memories. Also, when the design has chip compression logic, the number of ATPG patterns is increased significantly due to Xs from memories. In this dissertation, a register based testing method and X prevention logic are presented to tackle these problems. An important design stage for scan based testing with memory subsystems is the step to create a gate level model and verify with this model. The flow needs to provide a robust ATPG netlist model. Most industry standard CAD tools used to analyze fault coverage and generate test vectors require gate level models. However, custom embedded memories are typically designed using a transistor-level flow, there is a need for an abstraction step to generate the gate models, which must be equivalent to the actual design (transistor level). The contribution of the research is a framework to verify that the gate level representation of custom designs is equivalent to the transistor-level design. Compared to basic stuck-at fault testing, the number of patterns for at-speed testing is much larger than for basic stuck-at fault testing. So reducing test and data volume are important. In this desertion, a new scan reordering method is introduced to reduce test data with an optimal routing solution. With in depth understanding of embedded memories and flows developed during the study of custom memory DFT, a custom embedded memory Bit Mapping method using a symbolic simulator is presented in the last chapter to achieve high yield for memories.Electrical and Computer Engineerin

Hybrid Linux System Modeling with Mixed-Level Simulation

Dissertação de mestrado integrado em Engenharia Electrónica Industrial e ComputadoresWe live in a world where the need for computer-based systems with better performances is growing fast, and part of these systems are embedded systems. This kind of systems are everywhere around us, and we use them everyday even without noticing. Nevertheless, there are issues related to embedded systems in what comes to real-time requirements, because the failure of such systems can be harmful to the user or its environment. For this reason, a common technique to meet real-time requirements in difficult scenarios is accelerating software applications by using parallelization techniques and dedicated hardware components. This dissertations’ goal is to adopt a methodology of hardware-software co-design aided by co-simulation, making the design flow more efficient and reliable. An isolated validation does not guarantee integral system functionality, but the use of an integrated co-simulation environment allows detecting system problems before moving to the physical implementation. In this dissertation, an integrated co-simulation environment will be developed, using the Quick EMUlator (QEMU) as a tool for emulating embedded software platforms in a Linux-based environment. A SystemVerilog Direct Programming Interface (DPI) Library was developed in order to allow SystemVerilog simulators that support DPI to perform co-simulation with QEMU. A library for DLL blocks was also developed in order to allow PSIMR to communicate with QEMU. Together with QEMU, these libraries open up the possibility to co-simulate several parts of a system that includes power electronics and hardware acceleration together with an emulated embedded platform. In order to validate the functionality of the developed co-simulation environment, a demonstration application scenario was developed following a design flow that takes advantage of the mentioned simulation environment capabilities.Vivemos num mundo em que a procura por sistemas computer-based com desempenhos cada vez melhores domina o mercado. Estamos rodeados por este tipo de sistemas, usando-os todos os dias sem nos apercebermos disso, sendo grande parte deles sistemas embebidos. Ainda assim, existem problemas relacionados com os sistemas embebidos no que toca aos requisitos de tempo-real, porque uma falha destes sistemas pode ser perigosa para o utilizador ou o ambiente que o rodeia. Devido a isto, uma técnica comum para se conseguir cumprir os requisitos de tempo-real em aplicações críticas é a aceleração de aplicações de software, utilizando técnicas de paralelização e o uso de componentes de hardware dedicados. O objetivo desta dissertação é adotar uma metodologia de co-design de hardwaresoftware apoiada em co-simulação, tornando o design flow mais eficiente e fiável. Uma validação isolada não garante a funcionalidade do sistema completo, mas a utilização de um ambiente de co-simulação permite detetar problemas no sistema antes deste ser implementado na plataforma alvo. Nesta dissertação será desenvolvido um ambiente de co-simulação usando o QEMU como emulador para as plataformas de software "embebido" baseadas em Linux. Uma biblioteca para SystemVerilog DPI foi desenvolvida, que permite a co-simulação entre o QEMU e simuladores de Register-Transfer Level (RTL) que suportem SystemVerilog. Foi também desenvolvida uma biblioteca para os blocos Dynamic Link Library (DLL) do PSIMR , de modo a permitir a ligação ao QEMU. Em conjunto, as bibliotecas desenvolvidas permitem a co-simulação de diversas partes do sistema, nomeadamente do hardware de eletrónica de potência e dos aceleradores de hardware, juntamente com a plataforma embebida emulada no QEMU.Para validar as funcionalidades do ambiente de co-simulação desenvolvido, foi explorado um cenário de aplicação que tem por base esse mesmo ambiente

Co-simulation techniques based on virtual platforms for SoC design and verification in power electronics applications

En las últimas décadas, la inversión en el ámbito energético ha aumentado considerablemente. Actualmente, existen numerosas empresas que están desarrollando equipos como convertidores de potencia o máquinas eléctricas con sistemas de control de última generación. La tendencia actual es usar System-on-chips y Field Programmable Gate Arrays para implementar todo el sistema de control. Estos dispositivos facilitan el uso de algoritmos de control más complejos y eficientes, mejorando la eficiencia de los equipos y habilitando la integración de los sistemas renovables en la red eléctrica. Sin embargo, la complejidad de los sistemas de control también ha aumentado considerablemente y con ello la dificultad de su verificación. Los sistemas Hardware-in-the-loop (HIL) se han presentado como una solución para la verificación no destructiva de los equipos energéticos, evitando accidentes y pruebas de alto coste en bancos de ensayo. Los sistemas HIL simulan en tiempo real el comportamiento de la planta de potencia y su interfaz para realizar las pruebas con la placa de control en un entorno seguro. Esta tesis se centra en mejorar el proceso de verificación de los sistemas de control en aplicaciones de electrónica potencia. La contribución general es proporcionar una alternativa a al uso de los HIL para la verificación del hardware/software de la tarjeta de control. La alternativa se basa en la técnica de Software-in-the-loop (SIL) y trata de superar o abordar las limitaciones encontradas hasta la fecha en el SIL. Para mejorar las cualidades de SIL se ha desarrollado una herramienta software denominada COSIL que permite co-simular la implementación e integración final del sistema de control, sea software (CPU), hardware (FPGA) o una mezcla de software y hardware, al mismo tiempo que su interacción con la planta de potencia. Dicha plataforma puede trabajar en múltiples niveles de abstracción e incluye soporte para realizar co-simulación mixtas en distintos lenguajes como C o VHDL. A lo largo de la tesis se hace hincapié en mejorar una de las limitaciones de SIL, su baja velocidad de simulación. Se proponen diferentes soluciones como el uso de emuladores software, distintos niveles de abstracción del software y hardware, o relojes locales en los módulos de la FPGA. En especial se aporta un mecanismo de sincronizaron externa para el emulador software QEMU habilitando su emulación multi-core. Esta aportación habilita el uso de QEMU en plataformas virtuales de co-simulacion como COSIL. Toda la plataforma COSIL, incluido el uso de QEMU, se ha analizado bajo diferentes tipos de aplicaciones y bajo un proyecto industrial real. Su uso ha sido crítico para desarrollar y verificar el software y hardware del sistema de control de un convertidor de 400 kVA

High-Speed Performance, Power and Thermal Co-simulation For SoC Design

This dissertation presents a multi-faceted effort at developing standard System Design Language based tools that allow designers to the model power and thermal behavior of SoCs, including heterogeneous SoCs that include non-digital components. The research contributions made in this dissertation include: • SystemC-based power/performance co-simulation for the Intel XScale microprocessor. We performed detailed characterization of the power dissipation patterns of a variety of system components and used these results to build detailed power models, including a highly accurate, validated instruction-level power model of the XScale processor. We also proposed a scalable, efficient and validated methodology for incorporating fast, accurate power modeling capabilities into system description languages such as SystemC. This was validated against physical measurements of hardware power dissipation. • Modeling the behavior of non-digital SoC components within standard System Design Languages. We presented an approach for modeling the functionality, performance, power, and thermal behavior of a complex class of non-digital components — MEMS microhotplate-based gas sensors — within a SystemC design framework. The components modeled include both digital components (such as microprocessors, busses and memory) and MEMS devices comprising a gas sensor SoC. The first SystemC models of a MEMS-based SoC and the first SystemC models of MEMS thermal behavior were described. Techniques for significantly improving simulation speed were proposed, and their impact quantified. • Vertically Integrated Execution-Driven Power, Performance and Thermal Co-Simulation For SoCs. We adapted the above techniques and used numerical methods to model the system of differential equations that governs on-chip thermal diffusion. This allows a single high-speed simulation to span performance, power and thermal modeling of a design. It also allows feedback behaviors, such as the impact of temperature on power dissipation or performance, to be modeled seamlessly. We validated the thermal equation-solving engine on test layouts against detailed low-level tools, and illustrated the power of such a strategy by demonstrating a series of studies that designers can perform using such tools. We also assessed how simulation and accuracy are impacted by spatial and temporal resolution used for thermal modeling

Systematische Transaction-Level-Kommunikations-Modellierung mit SystemC

An emerging approach to embedded system design is to assemble them from a library of hardware and software component models (IP, intellectual property) using a system description language, such as SystemC. SystemC allows describing the communication among IPs in terms of abstract operations (transactions). The promise is that with transaction-level modeling (TLM), future systems-on-chip with one billion transistors and more can be composed out of IPs as simply as playing with LEGO bricks. However, reality is far out. In fact, each IP vendor promotes another proprietary interface standard and the provided design tools lack compatibility, such that heterogeneous IPs cannot be integrated efficiently. A novel generic interconnect fabric for TLM is presented which aims at enabling inter-operation between models of different levels of abstraction (mixed-mode) and models with different interfaces (heterogeneous components), with as little overhead as possible. A generic, protocol independent representation of transactions is developed, among with an abstraction level formalism. This approach is shown to support systematic simulation of state-of-the-art buses and networks-on-chip such as IBM CoreConnect and PCI Express over several levels of TLM abstraction. A layered simulation framework for SystemC, GreenBus, is developed to examine the proposed concepts. The thesis discusses new implementation techniques for communication modeling with SystemC which outperform the existing approaches in terms of flexibility, simulation accuracy, and performance. Based on these techniques, advanced concepts for TLM-based hardware/software co-design and FPGA prototyping are examined. Several experiments and a video processor case study highlight the efficiency of the approach and show its applicability in a TLM design flow.Eingebettete Systeme werden zunehmend auf Basis vorgefertigter Hard- und Softwarebausteine entwickelt, die in Form von Modellen (IP, Intellectual Property) vorliegen. Hierzu werden Systembeschreibungssprachen wie SystemC eingesetzt. SystemC ermöglicht, die Kommunikation zwischen IPs durch abstrakte Operationen, sog. Transaktionen zu beschreiben. Mit dieser Transaction-Level-Modellierung (TLM) sollen auch zukünftige Systeme mit 1 Milliarde Transistoren und mehr effizient entwickelt werden können. Idealerweise sollte das Hantieren mit IPs dabei so einfach sein wie das Spielen mit LEGO-Steinen. In der Realität sind jedoch IPs unterschiedlicher Hersteller nicht ohne weiteres integrierbar, und auch die Entwurfswerkzeuge sind nicht kompatibel. In dieser Doktorarbeit wird ein neuer, generischer Ansatz für die Transaction-Level-Modellierung mit SystemC vorgestellt, der Kommunikation zwischen Modellen auf unterschiedlichen Abstraktionsebenen (Mixed-Mode) und mit unterschiedlichen Schnittstellen (heterogene Komponenten) möglich macht. Der zusätzlich benötigte Simulations- und Code-Aufwand ist minimal. Ein protokollunabhängiges Transaktionsmodell und ein formaler Ansatz zur Beschreibung von Abstraktionsebenen werden vorgestellt, mit denen verschiedenartige Busse und Networks-on-Chip wie IBM CoreConnect und PCI Express auf verschiedenen TLM-Abstraktionsebenen simuliert werden können. Ein modulares Simulationsframework für SystemC wird entwickelt (GreenBus), um die vorgeschlagenen Konzepte zu untersuchen. Anhand von GreenBus werden neue Implementierungstechniken diskutiert, die den existierenden Ansätzen in Flexibilität, Simulationsgenauigkeit und -geschwindigkeit überlegen sind. Die Vor- und Nachteile der entwickelten Techniken werden mit Experimenten belegt, und eine Videoprozessor-Fallstudie demonstriert die Effizienz des Ansatzes in einem TLM-basierten Entwurfsfluss

Pyramic array: An FPGA based platform for many-channel audio acquisition

Array processing of audio data has many interesting applications: acoustic beamforming, source separation, indoor localization, room geometry estimation, etc. Recent advances in MEMS has produced tiny microphones, analog or even with digital converter integrated. This opens the door to create arrays with a massive number of microphones. We dub such an array many-channel by analogy to many-core processors.Microphone arrays techniques present compelling applications for robotic implementations. Those techniques can allow robots to listen to their environment and infer clues from it. Such features might enable capabilities such as natural interaction with humans, interpreting spoken commands or the localization of victims during search and rescue tasks. However, under noisy conditions robotic implementations of microphone arrays might degrade their precision when localizing sound sources. For practical applications, human hearing still leaves behind microphone arrays. Daniel Kisch is an example of how humans are able to efficiently perform echo-localization to recognize their environment, even in noisy and reverberant environments. For ubiquitous computing, another limitation of acoustic localization algorithms is within their capabilities of performing real-time Digital Signal Processing (DSP) operations. To tackle those problems, tradeoffs between size, weight, cost and power consumption compromise the design of acoustic sensors for practical applications. This work presents the design and operation of a large microphone array for DSP applications in realistic environments. To address those problems this project introduces the Pyramic sound capture system designed at LAP in EPFL. Pyramic is a custom hardware which possesses 48 microphones dis- tributed in the edges of a tetrahedron. The microphone arrays interact with a Terasic DE1-SoC board from Altera Cyclone V family devices, which combines a Hard Processor System (HPS) and a Field Programmable Gate Array (FPGA) in the same die. The HPS part integrates a dual- core ARM-based Cortex-A9 processor, which combined with the power of FPGA design suitable for processing multichannel microphone signals. This thesis explains the implementation of the Pyramic array. Moreover, FPGA-based hardware accelerators have been designed to imple- ment a Master SPI communication with the array and a parallel 48 channels FIR filters cascade of the audio data for delay-and-sum beamforming applications. Additionally, the configura- tion of the HPS part allows the Pyramic array to be controlled through a Linux based OS. The main purpose of the project is to develop a flexible platform in which real-time echo-location algorithms can be implemented. The effectiveness of the Pyramic array design is illustrated by testing the recorded data with offline direction of arrival algorithms developed at LCAV in EPFL