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Finding the edge: Net-shape surface sculpting during cold spray deposition
This thesis provides an overview of how a successful method for structuring cold spray deposition was developed, allowing the creation of defined surfaces from a previously uncontrolled deposition profile.
When considering both additive and traditional manufacturing techniques, there remains a gap in the market for a high build rate, low-cost manufacturing system, capable of building net shape structures with good material properties from a range of difficult to work with engineering materials. A cold spray system had the potential to meet these requirements, and to provide additional benefits from being a solid-state fusion process, but the technique lacked the structural control capabilities required.
The aim of this body of work was to develop methods for controlling the shape of depositing material, allowing the creation of three-dimensional structures, and determining an approach which would allow the creation of flexible manufacturing platform. A limited number of attempts had been previously made to control the deposition shape. These methods met with limited success, did not offer real control over the shape of the deposit during operation, and presented issues of accuracy, reliability, and repeatability.
In this work, a series of concepts for shaping the deposition of the material were tested for the creation of flat vertical surfaces. Copper was used as the deposition powder as it readily deposits with cold spray under easily manageable conditions. The samples were investigated for shape conformity, surface roughness, porosity and build height, using optical microscopy and a white light interferometer. Successful shaping was delivered using masks, wide flow impeding backstops and thinner flow separating tools, provided the non-adhering powder had sufficient room to be cleared from the deposition zone. The thinner tool was further developed, as it allowed better positioning in smaller spaces for future systems.
Computational fluid dynamics models were created to assist with the understanding of some inconsistencies in deposit quality. The results of these simulations showed minimal alteration to the particle trajectory was caused by the alteration of gas dynamics from the introduction of obstacles.
The developed thin tool deposition concept was then successfully tested for robustness with deposition of further materials, and with the inclusion of laser irradiation of the substrate. It was demonstrated that the density, deposition efficiency and build heights are comparable with those expected from typical cold spray/supersonic laser deposition deposits. Following this, a range of building block structures were created, to further advance the shaping capabilities of the system, and demonstrate the freedom of deposition profile. Flat surfaces, thin walls, corners, curves, rings and overhangs were all shown to build efficiently without further complication.
It is concluded that it is both possible to control the shape of the depositing material during cold spray, and possible to do so without adversely affecting the deposit characteristics that give cold spray manufacturing its specific advantages over other manufacturing methods.
The next steps for this process are to create a more flexible system, automating the placement of the shaping tool and using a 5 or 6 axis bed and nozzle positioning setup. Further to that, precise control over the powder dosage, and the development of a known parameter space for select materials would progress the system to an additive capable platform
The dynamics and high-energy emission of conductive gas clouds in supernova-driven galactic superwinds
In this paper we present high-resolution hydrodynamical models of warm
ionized clouds embedded in a superwind, and compare the OVI and soft X-ray
properties to the existing observational data. These models include thermal
conduction, which we show plays an important role in shaping both the dynamics
and radiative properties of the resulting wind/cloud interaction. Heat
conduction stabilizes the cloud by inhibiting the growth of K-H and R-T
instabilities, and also generates a shock wave at the cloud's surface that
compresses the cloud. This dynamical behaviour influences the observable
properties. We find that while OVI emission and absorption always arises in
cloud material at the periphery of the cloud, most of the soft X-ray arises in
the region between the wind bow shock and the cloud surface, and probes either
wind or cloud material depending on the strength of conduction and the relative
abundances of the wind with respect to the cloud. In general only a small
fraction (<1%) of the wind mechanical energy intersecting a cloud is radiated
away at UV and X-ray wavelengths, with more wind energy going into accelerating
the cloud. Models with heat conduction at Spitzer-levels are found to produce
observational properties closer to those observed in superwinds than models
with no thermal conduction, in particular in terms of the OVI-to-X-ray
luminosity ratio, but cloud life times are uncomfortably short (<1Myr) compared
to the dynamical ages of real winds. We experimented with reducing the thermal
conductivity and found that even when we reduced conduction by a factor of 25
that the simulations retained the beneficial hydrodynamical stability and low
O{\sc vi}-to-X-ray luminosity ratio found in the Spitzer-level conductive
models, while also having reduced evaporation rates.Comment: 27 pages, 12 figures (4 in color), MNRAS accepte
Supersonic wind tunnel nozzles: A selected, annotated bibliography to aid in the development of quiet wind tunnel technology
This bibliography, with abstracts, consists of 298 citations arranged in chronological order. The citations were selected to be helpful to persons engaged in the design and development of quiet (low disturbance) nozzles for modern supersonic wind tunnels. Author, subject, and corporate source indexes are included to assist with the location of specific information
Comparison of Numerically Simulated and Experimentally Measured Performance of a Rotating Detonation Engine
A quasi-two-dimensional, computational fluid dynamic (CFD) simulation of a rotating detonation engine (RDE) is described. The simulation operates in the detonation frame of reference and utilizes a relatively coarse grid such that only the essential primary flow field structure is captured. This construction and other simplifications yield rapidly converging, steady solutions. Viscous effects, and heat transfer effects are modeled using source terms. The effects of potential inlet flow reversals are modeled using boundary conditions. Results from the simulation are compared to measured data from an experimental RDE rig with a converging-diverging nozzle added. The comparison is favorable for the two operating points examined. The utility of the code as a performance optimization tool and a diagnostic tool are discussed
Models for Type Ia supernovae and related astrophysical transients
We give an overview of recent efforts to model Type Ia supernovae and related
astrophysical transients resulting from thermonuclear explosions in white
dwarfs. In particular we point out the challenges resulting from the
multi-physics multi-scale nature of the problem and discuss possible numerical
approaches to meet them in hydrodynamical explosion simulations and radiative
transfer modeling. We give examples of how these methods are applied to several
explosion scenarios that have been proposed to explain distinct subsets or, in
some cases, the majority of the observed events. In case we comment on some of
the successes and shortcoming of these scenarios and highlight important
outstanding issues.Comment: 20 pages, 2 figures, review published in Space Science Reviews as
part of the topical collection on supernovae, replacement corrects typos in
the conclusions sectio
Pulse detonation propulsion: challenges, current status, and future perspective
The article of record as published may be found at http://dx.doi.org/10.1016/j.pecs.2004.05.001The paper is focused on recent accomplishments in basic and applied research on pulse detonation engines (PDE) and various
PDE design concepts. Current understanding of gas and sprary detonations, thermodynamic grounds for detonation-based
propulsion, principles of practical implementation of the detonation-based thermodynamic cycle, and various operational
constraints of PDEs are discussed
Landscapes of our uncertain futures: Towards mapping and understanding crisis-related concepts and definitions
This report "Landscapes of Our Uncertain Futures. Towards mapping and understanding crisis-related concepts and definitions" is published as a result of a literature review and related conceptual analysis conducted within the RESCUE Project (Real Estate in Sustainable Crisis Management in Urban Environments). In early stages of the project it became evident that in order to achieve efficient results in research and policy action efforts for sustainable urban development and crisis management, mutual understanding of key concepts and their definitions is needed. This is because identifying and grasping the major phenomena at play in our turbulent world – crisis society – may be varied, and besides there are several different definitions of them used in the literature. If, however, preliminary discussions and analyses can open up the contents and meanings of such phenomena, joint work and concluding recommendations are supported and expedited on the basis of shared understanding. A key theme in this conceptual analysis is 'crisis' and crisis-related phenomena, within the framework of the now present VUCA world. The landscapes of our uncertain futures are thus depicted, and replenished via a literature review and its key findings. These insights are meant to help paving the way for the process of creating resilient cities
Facing War: Rethinking Europe's Security and Defence
Russia’s attack on Ukraine has sent shockwaves across Europe and the world. While the current war is a geopolitical turning point, it remains unclear whether it will trigger a quantum leap forward for European defence policies and for the role of the European Union as a security provider. This Report investigates whether we can expect a further convergence of European strategic cultures, and on collaboration among Europeans to generate the required military capabilities and integrate their forces. Most importantly, it finds that the timely implementation of the EU’s Strategic Compass will be a decisive test to establish whether Europeans are rising to the challenge of taking more responsibility for their security and defence.Publishe
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