Integrating sensors and actuators for robotic assembly

This thesis addresses the problem of integrating sensors and actuators for closed-loop control of a robotic assembly cell. In addition to the problems of interfacing the physical components of the work-cell, the difficulties of representing sensory feedback at a high level within the robot control program are investigated. A new level of robot programming, called sensor-level programming, is introduced. In this, the movements of the actuators are not given explicitly, but rather are inferred by the programming system to achieve new sensor conditions given by the programmer.Control of each sensor and actuator is distributed through a master-slave hierarchy, with each sensor and actuator having its own slave controller. A protocol for information interchange between each controller and the master is defined. If possible, the control of the kinematics of a robot arm is achieved through the manufacturer's existing control system. Under these circumstances, the actuator slave would be acting as aninterface between the generic command codes issued from the central controller, and the syntax of the corresponding control instructions required by the commercial system.Sensor information is preprocessed in the sensor slaves and a set of high-level descriptors, called attributes, are sent to the central controller. Closed-loop control is achieved on the basis of these attributes.The processing of sensor information which is corrupted by noise is investigated. Sources of sensor noise are identified and new algorithms are developed to quantify the noise based on information obtained from the closed-loop servoing. Once the relative magnitudes of the system andmeasurement noise have been estimated, a Kalman filter is used to weight the sensor information and hence reduce the credibility given to noisy sensors; in the limit ignoring the information completely. The improvements in system performance by processing the sensor information in this way are demonstrated.The sensor-level representation and automatic error processing are embedded in a software control system, which can be used to interface commercial systems as well as purpose-built devices. An'industrial research project associated with the lay-up of carbon-fibre provides anexample of its operation.A list of publications resulting from the work in this thesis is given in Appendix E

Advancing On-Orbit Assembly With ISAR

The U.S. Naval Academy (USNA) is looking to advance autonomous assembly with a next-generation Intelligent Space Assembly Robot (ISAR) system, which seeks to demonstrate semi-autonomous robotic assembly capabilities on orbit. ISAR is a small size form, low cost, 3U CubeSat-class satellite intending to mature robotic assembly capabilities. It is comprised of two key subsystems: twin 60 cm seven degree of freedom robotic arms, RSat, and the sensors which utilize one 3D camera and two 2D cameras to increase spatial awareness and aid real-time responsible maneuvering in a dynamic space environment. RSat, developed by the Naval Academy, is an existing set of robotic arms housed in a 3U CubeSat. RSat serves as the foundation for the next-generation ISAR program and will be launched as a free-flyer mission in 2018 as part of NASA\u27s ElaNa XIX launch. On-orbit demonstrations of ISAR will test the ability to perform a test structure assembly with robotic arm actuation at a fraction of size and cost of previous space robotic platforms. This paper will present an overview of the ISAR system, outline design, operation, and demonstration modifications for the on orbit experiment and present a novel concept for autonomous operations

Towards a universal end effector : the design and development of production technology's intelligent robot hand : a thesis presented in partial fulfilment of the requirements for the degree of Master of Technology in Engineering and Automation at Massey University

Research into robot hands for industrial use began in the early 1980s and there are now many examples of robot hands in existence. The reason for research into robot hands is that standard robot end effectors have to be designed for each application and are therefore costly. A universal end effector is needed that will be able to perform any parts handling operation or use other tools for other industrial operations. Existing robot hand research would therefore benefit from new concepts, designs and control systems. The Department of Production Technology is developing an intelligent robot hand of a novel configuration, with the ultimate aim of producing a universal end effector. The concept of PTIRH (Production Technology's Intelligent Robot Hand) is that it is a multi-fingered manipulator with a configuration of two thumbs and two fingers. Research by the author for this thesis concentrated on five major areas. First, the background research into the state of the art in robot hand research. Second, the initiation, development and analysis of the novel configuration concept of PTIRH. Third, specification, testing and analysis of air muscle actuation, including design, development and testing of a servo pneumatic control valve for the air muscles. Fourth, choice of sensors for the robot hand, including testing and analysis of two custom made air pressure sensors. Fifth, definition, design, construction, development, testing and analysis of the mechanical structure for an early prototype of PTIRH. Development of an intelligent controller for PTIRH was outside the scope of the author's research. The results of the analysis on the air muscles showed that they could be a suitable direct drive actuator for an intelligent robotic hand. The force, pressure and position sensor results indicate that the sensors could form the basis of the feedback loop for an intelligent controller. The configuration of PTIRH enables it to grasp objects with little reliance on friction. This was demonstrated with an early prototype of the robot hand, which had one finger with actuation and three other static digits, by successfully manually arranging the digits into stable grasps of various objects

Designing a Robotic Platform for Investigating Swarm Robotics

This paper documents the design and subsequent construction of a low-cost, flexible robotic platform for swarm robotics research, and the selection of appropriate swarm algorithms for the implementation of a swarm focused predominantly on target location. The design described herein is intended to allow for the construction of robots large enough to meaningfully interact with their environment while maintaining a low per-robot cost of materials and a low assembly time. The design process is separated into three stages: mechanical design, electrical design, and software design. All major design components are described in detail under the appropriate design section. The BOM for a single robot is also included, along with relevant testing information

Lunar Rover with Multiple Science Handling Capability

A rover design study was undertaken for exploration of the Moon. Rovers that have been launched in the past carried a suite of science payload either onboard its body or on the robotic arm’s end. No rover has so far been launched and tasked with “carrying and deploying” a payload on an extraterrestrial surface. This paper describes a lunar rover designed for deploying payload as well as carrying a suite of instruments onboard for conventional science tasks. The main consideration during the rover design process was the usage of existing, in-house technology for development of some rover systems. The manipulation subsystem design was derived from the technology of Light Weight Robot, a dexterous arm originally developed for terrestrial applications. Recent efforts have led to definition of a mission architecture for exploration of the Moon with such a rover. An outline of its design, the manipulating arm technology and the design decisions that were made has been presented