Control of wireless power transfer system for dynamic charging of electric vehicles

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A review of compensation topologies and control techniques of bidirectional wireless power transfer systems for electric vehicle applications

Owing to the constantly rising energy demand, Internal Combustion Engine (ICE)-equipped vehicles are being replaced by Electric Vehicles (EVs). The other advantage of using EVs is that the batteries can be utilised as an energy storage device to increase the penetration of renewable energy sources. Integrating EVs with the grid is one of the recent advancements in EVs using Vehicle-to-Grid (V2G) technology. A bidirectional technique enables power transfer between the grid and the EV batteries. Moreover, the Bidirectional Wireless Power Transfer (BWPT) method can support consumers in automating the power transfer process without human intervention. However, an effective BWPT requires a proper vehicle and grid coordination with reasonable control and compensation networks. Various compensation techniques have been proposed in the literature, both on the transmitter and receiver sides. Selecting suitable compensation techniques is a critical task affecting the various design parameters. In this study, the basic compensation topologies of the Series-Series (SS), Series-Parallel (SP), Parallel-Parallel (PP), Parallel-Series (SP), and hybrid compensation topology design requirements are investigated. In addition, the typical control techniques for bidirectional converters, such as Proportional-Integral-Derivative (PID), sliding mode, fuzzy logic control, model predictive, and digital control, are discussed. In addition, different switching modulation schemes, including Pulse-Width Modulation (PWM) control, PWM + Phase Shift control, Single-Phase Shift, Dual-Phase Shift, and Triple-Phase Shift methods, are discussed. The characteristics and control strategies of each are presented, concerning the typical applications. Based on the review analysis, the low-power (Level 1/Level 2) charging applications demand a simple SS compensation topology with a PID controller and a Single-Phase Shift switching method. However, for the medium- or high-power applications (Level 3/Level 4), the dual-side LCC compensation with an advanced controller and a Dual-Side Phase-Shift switching pattern is recommended.Web of Science1520art. no. 781

GaN-Based High Efficiency Transmitter for Multiple-Receiver Wireless Power Transfer

Wireless power transfer (WPT) has attracted great attention from industry and academia due to high charging flexibility. However, the efficiency of WPT is lower and the cost is higher than the wired power transfer approaches. Efforts including converter optimization, power delivery architecture improvement, and coils have been made to increase system efficiency.In this thesis, new power delivery architectures in the WPT of consumer electronics have been proposed to improve the overall system efficiency and increase the power density.First, a two-stage transmitter architecture is designed for a 100 W WPT system. After comparing with other topologies, the front-end ac-dc power factor correction (PFC) rectifier employs a totem-pole rectifier. A full bridge 6.78 MHz resonant inverter is designed for the subsequent stage. An impedance matching network provides constant transmitter coil current. The experimental results verify the high efficiency, high PF, and low total harmonic distortion (THD).Then, a single-stage transmitter is derived based on the verified two-stage structure. By integration of the PFC rectifier and full bridge inverter, two GaN FETs are saved and high efficiency is maintained. The integrated DCM operated PFC rectifier provides high PF and low THD. By adopting a control scheme, the transmitter coil current and power are regulated. A simple auxiliary circuit is employed to improve the light load efficiency. The experimental results verify the achievement of high efficiency.A closed-loop control scheme is implemented in the single-stage transmitter to supply multiple receivers simultaneously. With a controlled constant transmitter current, the system provides a smooth transition during dynamically load change. ZVS detection circuit is proposed to protect the transmitter from continuous hard switching operation. The control scheme is verified in the experiments.The multiple-reciever WPT system with the single-stage transmitter is investigated. The system operating range is discussed. The method of tracking optimum system efficiency is studied. The system control scheme and control procedure, targeting at providing a wide system operating range, robust operation and capability of tracking the optimized system efficiency, are proposed. Experiment results demonstrate the WPT system operation

Multiphase wireless dynamic charging systems for electric vehicles

PhD ThesisElectric vehicles (EVs) have been intensively developed as an attempt to reduce carbon-dioxide emissions caused by fossil-fuel vehicles. EVs require expensive batteries and power electronics for charging and discharging the battery. Unfortunately, battery technology, such as lithium-ion batteries requires substantial improvements to effectively compete with fossil-fuel cars in price. Also, batteries are usually heavy, take up large space and still have range limitation. Wireless Dynamic Charging (WDC), while the vehicles are in motion, is seen as an alternative to overcome the drawbacks associated with batteries. Due to the continues charging when driving, batteries can become smaller as most of the traction energy comes from the grid directly. WDC is fundamentally developed based on inductive power transfer (IPT) technology, where a time-varying magnetic field is generated by transmitter coils, which are installed underneath the road surface, to wirelessly power receiver coils, that charge the EV’s battery continuously. Presently, there are several technical challenges associated with WDC, which hinders commercialization. The output power fluctuation along the driving direction is one of the most serious problems. These fluctuations cause reduction in constant energy transfer thus requiring larger batteries. Also, batteries lifetime is significantly reduced as a result of increasing internal heating. Several studies attempted to realise constant output power for WDC. However, proposed methods so far, have disadvantages such as high cost, complexity or unable to sustain constant output power throughout the charging process. The work in this thesis proposes a multiphase WDC system to simultaneously achieve constant and high output power for EV applications. The proposed WDC system utilizes multiple primary windings that guarantee a homogeneous mutual magnetic flux for the receiver along the driving direction. This results in a constant induced voltage across the receiver and hence constant output power to charge the EV battery. High output power capability is attained by using multiple transmitter windings arranged in a novel winding method. The effectiveness of the proposed system is analytically described, simulated and demonstrated experimentally using a 3-kW laboratory prototype with the three-phase transmitter. The proposed system requires only simple control, eliminates communications between the primary and secondary sides and delivers 125% higher power transfer capability compared to conventional single-phase WDC systems

Challenges of Inductive Electric Vehicle Charging Systems in both Stationary and Dynamic Modes

Inductive power transfer as an emerging technology has become applicable in wide power ranges including Electric Vehicle, Electric Aircraft, wheelchair, cellphone, scooter and so on. Among them, inductive Electric Vehicle (EV) charging has gained great interest in the last decade due to many merits namely contactless technology, more convenience, full automotive charging process. However, inductive EV charging systems could bring about so many issues and concerns which are addressed in this dissertation. One of the critical challenges addressed in this dissertation is a virtual inertia based IPT controller to prevent the undesirable dynamics imposed by the EVs increasing number in the grid. Another adverse issue solved in this dissertation is detecting any metal object intrusions into the charging zone to the Inductive Power Transfer (IPT) systems before leading to heat generation on the metal or risk of fire. Moreover, in this dissertation, a new self-controlled multi-power level IPT controller is developed that enables EV charging level regulation in a wide range of power; suitable for different applications from golf-cart charging system (light duty EV) to truck (heavy duty EV). The proposed controller has many merits including easy to be implemented, cons-effective, and the least complexities compared to conventional PWM methods. Additionally, in this dissertation, the online estimation of IPT parameters using primary measurement including coupling factor, battery current and battery voltage is introduced; the developed method can find immediate applications for the development of adaptive controllers for static and dynamic inductive charging systems. Finally, the last objective of this research is physics-based design optimization techniques for the magnetic structures of inductive EV charging systems for dynamic application (getting charged while in motion). New configuration of IPT transmitting couplers with objective of high-power density, low power loss, low cost and less electromagnetic emission are designed and developed in the lab