Characterization and control of self-motions in redundant manipulators

The presence of redundant degrees of freedom in a manipulator structure leads to a physical phenomenon known as a self-motion, which is a continuous motion of the manipulator joints that leaves the end-effector motionless. In the first part of the paper, a global manifold mapping reformulation of manipulator kinematics is reviewed, and the inverse kinematic solution for redundant manipulators is developed in terms of self-motion manifolds. Global characterizations of the self-motion manifolds in terms of their number, geometry, homotopy class, and null space are reviewed using examples. Much previous work in redundant manipulator control has been concerned with the redundancy resolution problem, in which methods are developed to determine, or resolve, the motion of the joints in order to achieve end-effector trajectory control while optimizing additional objective functions. Redundancy resolution problems can be equivalently posed as the control of self-motions. Alternatives for redundancy resolution are briefly discussed

Global kinematics for manipulator planning and control

This paper reviews one method of global kinematic analysis, based on a manifold mapping reformulation of manipulator kinematics, which is suitable for both non-redundant and redundant serial chain manipulators. Two applications of this approach are considered: the relationship between changing pose and singularities for non-redundant manipulators and the homotopy class of redundant manipulator self-motions. The first relationship has important implications for non-redundant, manipulator regrasping operations. Variations in redundant manipulator self-motion homotopy can have an important effect on motion and redundancy resolution planning, since they can lead to algorithmic singularities and unexpected loss of manipulator capabilities

Position-based kinematics for 7-DoF serial manipulators with global configuration control, joint limit and singularity avoidance

This paper presents a novel analytic method to uniquely solve inverse kinematics of 7 degrees-of-freedom manipulators while avoiding joint limits and singularities. Two auxiliary parameters are introduced to deal with the self-motion manifolds: the global configuration (GC), which specifies the branch of inverse kinematics solutions; and the arm angle (ψ) that parametrizes the elbow redundancy within the specified branch. The relations between the joint angles and the arm angle are derived, in order to map the joint limits and singularities to arm angle values. Then, intervals of feasible arm angles for the specified target pose and global configuration are determined, taking joint limits and singularities into account. A simple metric is proposed to compute the elbow position according to the feasible intervals. When the arm angle is determined, the joint angles can be uniquely calculated from the position-based inverse kinematics algorithm. The presented method does not exhibit the disadvantages inherent to the use of the Jacobian matrix and can be implemented in real-time control systems. This novel algorithm is the first position-based inverse kinematics algorithm to solve both global and local manifolds, using a redundancy resolution strategy to avoid singularities and joint limits.This work was partially supported by the NETT Project [FP7-PEOPLE-2011-ITN-289146]; and Foundation for Science and Technology, Portugal [grant number SFRH/BD/86499/2012].info:eu-repo/semantics/publishedVersio

Redundancy parameterization and inverse kinematics of 7-DOF revolute manipulators

Seven degree-of-freedom (DOF) robot arms have one redundant DOF which does not change the translational or rotational motion of the end effector. The redundant DOF offers greater manipulability of the arm configuration to avoid obstacles and steer away from singularities, but it must be parameterized to fully specify the joint angles for a given end effector pose. For 7-DOF revolute (7R) manipulators, we introduce a new concept of generalized shoulder-elbow-wrist (SEW) angle, a generalization of the conventional SEW angle but with an arbitrary choice of the reference direction function. The SEW angle is easy for human operators to visualize as a rotation of the elbow about the line from the shoulder to the wrist and has been used in the teleoperation of space robot arms. Since the conventional SEW angle formulation is prone to singularities, we introduce a special choice of the reference direction function called the stereographic SEW angle which has a singularity in only one direction in the workspace. We prove that such a singularity is unavoidable for any parameterization. We also include expressions for the SEW angle Jacobian along with singularity analysis. Finally, we provide inverse kinematics solutions for most known 7R manipulators using the general SEW angle and the subproblem decomposition method. These solutions are often closed-form but may sometimes involve a 1D or 2D search. Inverse kinematics solutions, examples, and evaluations are available in a publicly accessible repository.Comment: 19 pages, 13 figure

Constrained Bimanual Planning with Analytic Inverse Kinematics

In order for a bimanual robot to manipulate an object that is held by both hands, it must construct motion plans such that the transformation between its end effectors remains fixed. This amounts to complicated nonlinear equality constraints in the configuration space, which are difficult for trajectory optimizers. In addition, the set of feasible configurations becomes a measure zero set, which presents a challenge to sampling-based motion planners. We leverage an analytic solution to the inverse kinematics problem to parametrize the configuration space, resulting in a lower-dimensional representation where the set of valid configurations has positive measure. We describe how to use this parametrization with existing algorithms for motion planning, including sampling-based approaches, trajectory optimizers, and techniques that plan through convex inner-approximations of collision-free space.Comment: Submitted to ICRA 2024. 8 pages, 5 figures. Interactive results available at https://cohnt.github.io/Bimanual-Web/index.htm

Control of Networked Robotic Systems

With the infrastructure of ubiquitous networks around the world, the study of robotic systems over communication networks has attracted widespread attention. This area is denominated as networked robotic systems. By exploiting the fruitful technological developments in networking and computing, networked robotic systems are endowed with potential and capabilities for several applications. Robots within a network are capable of connecting with control stations, human operators, sensors, and other robots via digital communication over possibly noisy channels/media. The issues of time delays in communication and data losses have emerged as a pivotal issue that have stymied practical deployment. The aim of this dissertation is to develop control algorithms and architectures for networked robotic systems that guarantee stability with improved overall performance in the presence of time delays in communication. The first topic addressed in this dissertation is controlled synchronization that is utilized for networked robotic systems to achieve collective behaviors. Exploiting passivity property of individual robotic systems, the proposed control schemes and interconnections are shown to ensure stability and convergence of synchronizing errors. The robustness of the control algorithms to constant and time-varying communication delays is also studied. In addition to time delays, the number of communication links, which prevents scalability of networked robotic systems, is another challenging issue. Thus, a synchronizing control with practically feasible constraints of network topology is developed. The problem of networked robotic systems interacting with human operators is then studied subsequently. This research investigates a teleoperation system with heterogeneous robots under asymmetric and unknown communication delays. Sub-task controllers are proposed for redundant slave robot to autonomously achieve additional tasks, such as singularity avoidance, joint angle limits, and collision avoidance. The developed control algorithms can enhance the efficiency of teleoperation systems, thereby ameliorating the performance degradation due to cognitive limitations of human operator and incomplete information about the environment. Compared to traditional robotic systems, control of robotic manipulators over networks has significant advantages; for example, increased flexibility and ease of maintenance. With the utilization of scattering variables, this research demonstrates that transmitting scattering variables over delayed communications can stabilize an otherwise unstable system. An architecture utilizing delayed position feedback in conjunction with scattering variables is developed for the case of time-varying communication delays. The proposed control architecture improves tracking performance and stabilizes robotic manipulators with input-output communication delays. The aforementioned control algorithms and architectures for networked robotic systems are validated via numerical examples and experiments

On-the-Fly Workspace Visualization for Redundant Manipulators

This thesis explores the possibilities of on-line workspace rendering for redundant robotic manipulators via parallelized computation on the graphics card. Several visualization schemes for different workspace types are devised, implemented and evaluated. Possible applications are visual support for the operation of manipulators, fast workspace analyses in time-critical scenarios and interactive workspace exploration for design and comparison of robots and tools

Modeling, Control and Estimation of Reconfigurable Cable Driven Parallel Robots

The motivation for this thesis was to develop a cable-driven parallel robot (CDPR) as part of a two-part robotic device for concrete 3D printing. This research addresses specific research questions in this domain, chiefly, to present advantages offered by the addition of kinematic redundancies to CDPRs. Due to the natural actuation redundancy present in a fully constrained CDPR, the addition of internal mobility offers complex challenges in modeling and control that are not often encountered in literature. This work presents a systematic analysis of modeling such kinematic redundancies through the application of reciprocal screw theory (RST) and Lie algebra while further introducing specific challenges and drawbacks presented by cable driven actuators. It further re-contextualizes well-known performance indices such as manipulability, wrench closure quality, and the available wrench set for application with reconfigurable CDPRs. The existence of both internal redundancy and static redundancy in the joint space offers a large subspace of valid solutions that can be condensed through the selection of appropriate objective priorities, constraints or cost functions. Traditional approaches to such redundancy resolution necessitate computationally expensive numerical optimization. The control of both kinematic and actuation redundancies requires cascaded control frameworks that cannot easily be applied towards real-time control. The selected cost functions for numerical optimization of rCDPRs can be globally (and sometimes locally) non-convex. In this work we present two applied examples of redundancy resolution control that are unique to rCDPRs. In the first example, we maximize the directional wrench ability at the end-effector while minimizing the joint torque requirement by utilizing the fitness of the available wrench set as a constraint over wrench feasibility. The second example focuses on directional stiffness maximization at the end-effector through a variable stiffness module (VSM) that partially decouples the tension and stiffness. The VSM introduces an additional degrees of freedom to the system in order to manipulate both reconfigurability and cable stiffness independently. The controllers in the above examples were designed with kinematic models, but most CDPRs are highly dynamic systems which can require challenging feedback control frameworks. An approach to real-time dynamic control was implemented in this thesis by incorporating a learning-based frameworks through deep reinforcement learning. Three approaches to rCDPR training were attempted utilizing model-free TD3 networks. Robustness and safety are critical features for robot development. One of the main causes of robot failure in CDPRs is due to cable breakage. This not only causes dangerous dynamic oscillations in the workspace, but also leads to total robot failure if the controllability (due to lack of cables) is lost. Fortunately, rCDPRs can be utilized towards failure tolerant control for task recovery. The kinematically redundant joints can be utilized to help recover the lost degrees of freedom due to cable failure. This work applies a Multi-Model Adaptive Estimation (MMAE) framework to enable online and automatic objective reprioritization and actuator retasking. The likelihood of cable failure(s) from the estimator informs the mixing of the control inputs from a bank of feedforward controllers. In traditional rigid body robots, safety procedures generally involve a standard emergency stop procedure such as actuator locking. Due to the flexibility of cable links, the dynamic oscillations of the end-effector due to cable failure must be actively dampened. This work incorporates a Linear Quadratic Regulator (LQR) based feedback stabilizer into the failure tolerant control framework that works to stabilize the non-linear system and dampen out these oscillations. This research contributes to a growing, but hitherto niche body of work in reconfigurable cable driven parallel manipulators. Some outcomes of the multiple engineering design, control and estimation challenges addressed in this research warrant further exploration and study that are beyond the scope of this thesis. This thesis concludes with a thorough discussion of the advantages and limitations of the presented work and avenues for further research that may be of interest to continuing scholars in the community

Kinematics and Robot Design I, KaRD2018

This volume collects the papers published on the Special Issue “Kinematics and Robot Design I, KaRD2018” (https://www.mdpi.com/journal/robotics/special_issues/KARD), which is the first issue of the KaRD Special Issue series, hosted by the open access journal “MDPI Robotics”. The KaRD series aims at creating an open environment where researchers can present their works and discuss all the topics focused on the many aspects that involve kinematics in the design of robotic/automatic systems. Kinematics is so intimately related to the design of robotic/automatic systems that the admitted topics of the KaRD series practically cover all the subjects normally present in well-established international conferences on “mechanisms and robotics”. KaRD2018 received 22 papers and, after the peer-review process, accepted only 14 papers. The accepted papers cover some theoretical and many design/applicative aspects

Undetected locked-joint failures in kinematically redundant manipulators: a workspace analysis

Includes bibliographical references.Robots are frequently used for operations in hostile environments. The very nature of these environments, however, increases the likelihood of robot failures. Common failure tolerance techniques rely on effective failure detection. Since a failure may not always be successfully detected, or even if detected, may not be detected soon enough, it becomes important to consider the behavior of manipulators with undetected failures. This work focuses on developing techniques to analyze a manipulator's workspace and identify regions in which tasks, characterized by sequences of point-to-point moves, can be completed even with such failures. Measures of fault tolerance are formulated to allow for the evaluation of the workspace.This work was supported by Sandia National Labs under contract no. AL-3011 and by NSF under contract no. MIP-9708309