System architectures for Industrie 4.0 applications

Industrie 4.0 principles demand increasing flexibility and modularity for automated production systems. Current system architectures provide an isolated view of specific applications and use cases, but lack a global, more generic approach. Based on the specific architectures of two EU projects and one German Industrie 4.0 project, a generic system architecture is proposed. This system architecture features the strengths of the three isolated proposals, such as cross-enterprise data sharing, service orchestration, and real-time capabilities, and can be applied to a wide field of applications. Future research should be directed towards considering the applicability of the architecture to other equal applications.info:eu-repo/semantics/publishedVersio

Bridging OPC UA and DPWS for Industrial SOA

Two web-service based specifications, OPC Unified Architecture (OPC UA) and Devices Profile for Web Services (DPWS), have been proposed by various researchers and organizations as possible enabling technologies for an event-driven Service Oriented Architecture for monitoring and control in manufacturing applications. This paper aims to propose and demonstrate an approach for bridging these two technologies in a way that is applicable in existing industrial applications. A merger between OPC UA and DPWS that effectively combines their complementary strengths could help pave the path toward future industrial event-driven SOA applications, with the inherent modularity, agility, and interoperability envisioned by researchers today. A representation of DPWS devices, services, operations and events in the OPC UA data model is proposed, and a DPWS Module is developed for Ignition, a commercially available HMI/SCADA and MES platform with integrated OPC UA Server. The module discovers DPWS devices in a local network, creates the representation in the address space, and handles subscriptions, input and output parameter values, and invoking operations. A Complex Event Processing component based on Microsoft’s StreamInsight is also integrated with the system, input and output adapters exposing web service interfaces. The system prototype developed will be used as the base for a use case demonstrator in the European Commission’s Framework Package 7 Project, “Architecture for Service-Oriented Process Monitoring and Control (IMC AESOP).” The project aims to develop a system of systems approach for monitoring and control, based on SOA for very large-scale systems in the process industries

Service-oriented architecture for device lifecycle support in industrial automation

Dissertação para obtenção do Grau de Doutor em Engenharia Electrotécnica e de Computadores Especialidade: Robótica e Manufactura IntegradaThis thesis addresses the device lifecycle support thematic in the scope of service oriented industrial automation domain. This domain is known for its plethora of heterogeneous equipment encompassing distinct functions, form factors, network interfaces, or I/O specifications supported by dissimilar software and hardware platforms. There is then an evident and crescent need to take every device into account and improve the agility performance during setup, control, management, monitoring and diagnosis phases. Service-oriented Architecture (SOA) paradigm is currently a widely endorsed approach for both business and enterprise systems integration. SOA concepts and technology are continuously spreading along the layers of the enterprise organization envisioning a unified interoperability solution. SOA promotes discoverability, loose coupling, abstraction, autonomy and composition of services relying on open web standards – features that can provide an important contribution to the industrial automation domain. The present work seized industrial automation device level requirements, constraints and needs to determine how and where can SOA be employed to solve some of the existent difficulties. Supported by these outcomes, a reference architecture shaped by distributed, adaptive and composable modules is proposed. This architecture will assist and ease the role of systems integrators during reengineering-related interventions throughout system lifecycle. In a converging direction, the present work also proposes a serviceoriented device model to support previous architecture vision and goals by including embedded added-value in terms of service-oriented peer-to-peer discovery and identification, configuration, management, as well as agile customization of device resources. In this context, the implementation and validation work proved not simply the feasibility and fitness of the proposed solution to two distinct test-benches but also its relevance to the expanding domain of SOA applications to support device lifecycle in the industrial automation domain

Digitalization of Battery Manufacturing: Current Status, Challenges, and Opportunities

As the world races to respond to the diverse and expanding demands for electrochemical energy storage solutions, lithium-ion batteries (LIBs) remain the most advanced technology in the battery ecosystem. Even as unprecedented demand for state-of-the-art batteries drives gigascale production around the world, there are increasing calls for next-generation batteries that are safer, more affordable, and energy-dense. These trends motivate the intense pursuit of battery manufacturing processes that are cost effective, scalable, and sustainable. The digital transformation of battery manufacturing plants can help meet these needs. This review provides a detailed discussion of the current and near-term developments for the digitalization of the battery cell manufacturing chain and presents future perspectives in this field. Current modelling approaches are reviewed, and a discussion is presented on how these elements can be combined with data acquisition instruments and communication protocols in a framework for building a digital twin of the battery manufacturing chain. The challenges and emerging techniques provided here is expected to give scientists and engineers from both industry and academia a guide toward more intelligent and interconnected battery manufacturing processes in the future.publishedVersio

Towards Flexible Integration of 5G and IIoT Technologies in Industry 4.0: A Practical Use Case

The Industry 4.0 revolution envisions fully interconnected scenarios in the manufacturing industry to improve the efficiency, quality, and performance of the manufacturing processes. In parallel, the consolidation of 5G technology is providing substantial advances in the world of communication and information technologies. Furthermore, 5G also presents itself as a key enabler to fulfill Industry 4.0 requirements. In this article, the authors first propose a 5G-enabled architecture for Industry 4.0. Smart Networks for Industry (SN4I) is introduced, an experimental facility based on two 5G key-enabling technologies—Network Functions Virtualization (NFV) and Software-Defined Networking (SDN)—which connects the University of the Basque Country’s Aeronautics Advanced Manufacturing Center and Faculty of Engineering in Bilbao. Then, the authors present the deployment of a Wireless Sensor Network (WSN) with strong access control mechanisms into such architecture, enabling secure and flexible Industrial Internet of Things (IIoT) applications. Additionally, the authors demonstrate the implementation of a use case consisting in the monitoring of a broaching process that makes use of machine tools located in the manufacturing center, and of services from the proposed architecture. The authors finally highlight the benefits achieved regarding flexibility, efficiency, and security within the presented scenario and to the manufacturing industry overall.This work was supported in part by the Spanish Ministry of Economy, Industry and Competitiveness through the State Secretariat for Research, Development and Innovation under the “Adaptive Management of 5G Services to Support Critical Events in Cities (5G-City)” TEC2016-76795-C6-5-R and “Towards zero touch network and services for beyond 5G (TRUE5G)” PID2019-108713RB-C54 projects and in part by the Department of Economic Development and Competitiveness of the Basque Government through the 5G4BRIS KK-2020/00031 research project

A Complex Event Processing System for Monitoring of Manufacturing Systems

Future manufacturing systems will require to process large amounts of complex data due to a rising demand on visibility and vertical integration of factory floor devices with higher level systems. Systems contained in higher layers of the business model are rapidly moving towards a Service Oriented Architecture, inducing a tendency to push Web Technologies down to the factory floor level. Evidence of this trend is the addition of Web Services at the device level with Device Profile for Web Services and the transition of OPC based on COM/DCOM communication to OPC-UA based on Web Services. DPWS and OPC-UA are becoming nowadays the preferred options to provide on a device level, service-oriented solutions capable to extend with an Event Driven Architecture into manufacturing systems. This thesis provides an implementation of a factory shop floor monitor based on Complex Event Processing for event-driven manufacturing processes. Factory shop monitors are particularly used to inform the workshop personnel via alarms, notifications and, visual aids about the performance and status of a manufacturing process. This work abstracts the informative value of the event-cloud surrounding the factory shop floor by processing its content against rules and formulas to convert it to valuable pieces of information that can be exposed to business monitors and dashboards. As a result, a system with a generic framework for integrating heterogeneous sources was reached, transforming simple data into alarms and complex events containing a specific context within the manufacturing process

Digitalization of Battery Manufacturing: Current Status, Challenges, and Opportunities

As the world races to respond to the diverse and expanding demands for electrochemical energy storage solutions, lithium-ion batteries (LIBs) remain the most advanced technology in the battery ecosystem. Even as unprecedented demand for state-of-the-art batteries drives gigascale production around the world, there are increasing calls for next-generation batteries that are safer, more affordable, and energy-dense. These trends motivate the intense pursuit of battery manufacturing processes that are cost effective, scalable, and sustainable. The digital transformation of battery manufacturing plants can help meet these needs. This review provides a detailed discussion of the current and near-term developments for the digitalization of the battery cell manufacturing chain and presents future perspectives in this field. Current modelling approaches are reviewed, and a discussion is presented on how these elements can be combined with data acquisition instruments and communication protocols in a framework for building a digital twin of the battery manufacturing chain. The challenges and emerging techniques provided here is expected to give scientists and engineers from both industry and academia a guide toward more intelligent and interconnected battery manufacturing processes in the future

Demystifying Internet of Things Security

Break down the misconceptions of the Internet of Things by examining the different security building blocks available in Intel Architecture (IA) based IoT platforms. This open access book reviews the threat pyramid, secure boot, chain of trust, and the SW stack leading up to defense-in-depth. The IoT presents unique challenges in implementing security and Intel has both CPU and Isolated Security Engine capabilities to simplify it. This book explores the challenges to secure these devices to make them immune to different threats originating from within and outside the network. The requirements and robustness rules to protect the assets vary greatly and there is no single blanket solution approach to implement security. Demystifying Internet of Things Security provides clarity to industry professionals and provides and overview of different security solutions What You'll Learn Secure devices, immunizing them against different threats originating from inside and outside the network Gather an overview of the different security building blocks available in Intel Architecture (IA) based IoT platforms Understand the threat pyramid, secure boot, chain of trust, and the software stack leading up to defense-in-depth Who This Book Is For Strategists, developers, architects, and managers in the embedded and Internet of Things (IoT) space trying to understand and implement the security in the IoT devices/platforms

Privacy Recommendations for Future Distributed Control Systems

As the role of privacy becomes more established in research, new questions and implementations trickle into the Distributed Control Systems (DCS) space focusing on privacy-preserving tools. In the near future, standards will have to include measures to protect the privacy of various objects, people, and systems in DCS plants. Building a privacy framework capable of meeting the needs of DCS applications and compatible with current standards to protect against intellectual theft and sabotage is the primary aspect for DCS. By identifying the lack of privacy protections in the current standards, detailing requirements for the privacy, and proposing suitable technologies we can provide guidelines for the next set of standards for DCS protections