Sensorless Control of Switched-Flux Permanent Magnet Machines

This thesis investigates the sensorless control strategies of permanent magnet synchronous machines (PMSMs), with particular reference to switched-flux permanent magnet (SFPM) machines, based on high-frequency signal injection methods for low speed and standstill and the back-EMF based methods for medium and high speeds

High-frequency issues using rotating voltage injections intended for position self-sensing

The rotor position is required in many control schemes in electrical drives. Replacing position sensors by machine self-sensing estimators increases reliability and reduces cost. Solutions based on tracking magnetic anisotropies through the monitoring of the incremental inductance variations are efficient at low-speed and standstill operations. This inductance can be estimated by measuring the response to the injection of high-frequency signals. In general however, the selection of the optimal frequency is not addressed thoroughly. In this paper, we propose discrete-time operations based on a rotating voltage injection at frequencies up to one third of the sampling frequency used by the digital controller. The impact on the rotation-drive, the computational requirement, the robustness and the effect of the resistance on the position estimation are analyzed regarding the signal frequency

Low-cost, high-resolution, fault-robust position and speed estimation for PMSM drives operating in safety-critical systems

In this paper it is shown how to obtain a low-cost, high-resolution and fault-robust position sensing system for permanent magnet synchronous motor drives operating in safety-critical systems, by combining high-frequency signal injection with binary Hall-effect sensors. It is shown that the position error signal obtained via high-frequency signal injection can be merged easily into the quantization-harmonic-decoupling vector tracking observer used to process the Hall-effect sensor signals. The resulting algorithm provides accurate, high-resolution estimates of speed and position throughout the entire speed range; compared to state-of-the-art drives using Hall-effect sensors alone, the low speed performance is greatly improved in healthy conditions and also following position sensor faults. It is envisaged that such a sensing system can be successfully used in applications requiring IEC 61508 SIL 3 or ISO 26262 ASIL D compliance, due to its extremely high mean time to failure and to the very fast recovery of the drive following Hall-effect sensor faults at low speeds. Extensive simulation and experimental results are provided on a 3.7 kW permanent magnet drive

Design optimization of Halbach array permanent magnet motor to achieve sensorless performance using genetic algorithm

Purpose The purpose of this paper is to investigate Halbach array effects in surface mounted permanent magnet machine (SMPM) in terms of both self-sensing and torque capabilities. A comparison between a conventional SMPM, which has radially magnetized rotor, and a Halbach machine has been carried out. Design/methodology/approach The geometric parameters of the two machines have been optimized using genetic algorithm (GA) with looking Pareto. The performance of the machines’ geometry has been calculated by finite element analysis (FEA) software, and two parametric machine models have been realized in Matlab coupled with the FEA and GA toolboxes. Outer volume of the machine, thus copper loss per volume has been kept constant. The Pareto front approach, which simultaneously considers looks two aims, has been used to provide the trade-off between the torque and sensorless performances. Findings The two machines’ results have been compared separately for each loading condition. According to the results, the superiority of the Halbach machine has been shown in terms of sensorless capability compromising torque performance. Additionally, this paper shows that the self-sensing properties of a SMPM machine should be considered at the design stage of the machine. Originality/value A Halbach machine design optimization has been presented using Pareto optimal set which provides a trade-off comparison between two aims without using weightings. These are sensorless performance and torque capability. There is no such a work about sensorless capability of the Halbach type SMPM in the literature

Sensorless position estimation in fault-tolerant permanent magnet AC motor drives with redundancy.

Safety critical applications are heavily dependent on fault-tolerant motor drives being capable of continuing to operate satisfactorily under faults. This research utilizes a fault-tolerant PMAC motor drive with redundancy involving dual drives to provide parallel redundancy where each drive has electrically, magnetically, thermally and physically independent phases to improve its fault-tolerant capabilities. PMAC motor drives can offer high power and torque densities which are essential in high performance applications, for example, more-electric airplanes. In this thesis, two sensorless algorithms are proposed to estimate the rotor position in a fault-tolerant three-phase surface-mounted sinusoidal PMAC motor drive with redundancy under normal and faulted operating conditions. The key aims are to improve the reliability by eliminating the use of a position sensor which is one of major sources of failures, as well as by offering fault-tolerant position estimation. The algorithms utilize measurements of the winding currents and phase voltages, to compute flux linkage increments without integration, hence producing the predicted position values. Estimation errors due measurements are compensated for by a modified phase-locked loop technique which forces the predicted positions to track the flux linkage increments, finally generating the rotor position estimate. The fault-tolerant three-phase sensorless position estimation method utilizes the measured data from the three phase windings in each drive, consequently obtaining a total of two position estimates. However, the fault-tolerant two-phase sensorless position estimation method uses measurements from pairs of phases and produces three position estimates for each drive. Therefore, six position estimates are available in the dual drive system. In normal operation, all of these position estimates can be averaged to achieve a final rotor angle estimate in both schemes. Under faulted operating conditions, on the other hand, a final position estimate should be achieved by averaging position estimates obtained with measurements from healthy phases since unacceptable estimation errors can be created by making use of measured values from phases with failures. In order to validate the effectiveness of the proposed fault-tolerant sensorless position estimation schemes, the algorithms were tested using both simulated data and offline measured data from an experimental fault-tolerant PMAC motor drive system. In the healthy condition, both techniques presented good performance with acceptable accuracies under low and high steady-state speeds, starting from standstill and step load changes. In addition, they had robustness against parameter variations and measurement errors, as well as the ability to recover quickly from large incorrect initial position information. Under faulted operating conditions such as sensor failures, however, the two-phase sensorless method was more reliable than the threephase sensorless method since it could operate even with a faulty phase.Thesis (Ph.D.) -- University of Adelaide, School of Electrical and Electronic Engineering, 201

Implementation and Experimental Investigation of Sensorless Speed Control with Initial Rotor Position Estimation for Interior Permanent Magnet Synchronous Motor Drive

10 pagesInternational audienceIn this paper, a new approach to sensorless speed control and initial rotor position estimation for interior permanent magnet synchronous motor (IPMSM) drive is presented. In rotating condition, speed and rotor position estimation of IPMSM drive are obtained through an extended Kalman filter (EKF) algorithm simply by measurement of the stator line voltages and currents. The main difficulty in developing an EKF for IPMSM is the complexity of the dynamic model expressed in the stationary coordinate system. This model is more complex than that of the surface PMSM, because of the asymmetry of the magnetic circuit. The starting procedure is a problem under sensorless drives, because no information is available before starting. The initial rotor position is estimated by a suitable sequence of voltage pulses intermittently applied to the stator windings at standstill and the measurement of the peak current values of the current leads to the rotor position. Magnetic saturation effect on the saliency is used to distinguish the north magnetic pole from the south. To illustrate our work, we present experimental results for an IPMSM obtained on a floating point Digital Signal Processor (DSP) TMS320C31/40 MHz based control system