Strict Minimal Siphon-Based Colored Petri Net Supervisor Synthesis for Automated Manufacturing Systems With Unreliable Resources

Various deadlock control policies for automated manufacturing systems with reliable and shared resources have been developed, based on Petri nets. In practical applications, a resource may be unreliable. Thus, the deadlock control policies proposed in previous studies are not applicable to such applications. This paper proposes a two-step robust deadlock control strategy for systems with unreliable and shared resources. In the first step, a live (deadlock-free) controlled system that does not consider the failure of resources is derived by using strict minimal siphon control. The second step deals with deadlock control issues caused by the failures of the resources. Considering all resource failures, a common recovery subnet based on colored Petri nets is proposed for all resource failures in the Petri net model. The recovery subnet is added to the derived system at the first step to make the system reliable. The proposed method has been tested using an automated manufacturing system deployed at King Saud University.publishedVersio

Special Issue on Recent Advances in Petri Nets, Automata, and Discrete-Event Hybrid Systems

publishersversionpublishe

Simulation in Automated Guided Vehicle System Design

The intense global competition that manufacturing companies face today results in an increase of product variety and shorter product life cycles. One response to this threat is agile manufacturing concepts. This requires materials handling systems that are agile and capable of reconfiguration. As competition in the world marketplace becomes increasingly customer-driven, manufacturing environments must be highly reconfigurable and responsive to accommodate product and process changes, with rigid, static automation systems giving way to more flexible types. Automated Guided Vehicle Systems (AGVS) have such capabilities and AGV functionality has been developed to improve flexibility and diminish the traditional disadvantages of AGV-systems. The AGV-system design is however a multi-faceted problem with a large number of design factors of which many are correlating and interdependent. Available methods and techniques exhibit problems in supporting the whole design process. A research review of the work reported on AGVS development in combination with simulation revealed that of 39 papers only four were industrially related. Most work was on the conceptual design phase, but little has been reported on the detailed simulation of AGVS. Semi-autonomous vehicles (SA V) are an innovative concept to overcome the problems of inflexible -systems and to improve materials handling functionality. The SA V concept introduces a higher degree of autonomy in industrial AGV -systems with the man-in-the-Ioop. The introduction of autonomy in industrial applications is approached by explicitly controlling the level of autonomy at different occasions. The SA V s are easy to program and easily reconfigurable regarding navigation systems and material handling equipment. Novel approaches to materials handling like the SA V -concept place new requirements on the AGVS development and the use of simulation as a part of the process. Traditional AGV -system simulation approaches do not fully meet these requirements and the improved functionality of AGVs is not used to its full power. There is a considerflble potential in shortening the AGV -system design-cycle, and thus the manufacturing system design-cycle, and still achieve more accurate solutions well suited for MRS tasks. Recent developments in simulation tools for manufacturing have improved production engineering development and the tools are being adopted more widely in industry. For the development of AGV -systems this has not fully been exploited. Previous research has focused on the conceptual part of the design process and many simulation approaches to AGV -system design lack in validity. In this thesis a methodology is proposed for the structured development of AGV -systems using simulation. Elements of this methodology address the development of novel functionality. The objective of the first research case of this research study was to identify factors for industrial AGV -system simulation. The second research case focuses on simulation in the design of Semi-autonomous vehicles, and the third case evaluates a simulation based design framework. This research study has advanced development by offering a framework for developing testing and evaluating AGV -systems, based on concurrent development using a virtual environment. The ability to exploit unique or novel features of AGVs based on a virtual environment improves the potential of AGV-systems considerably.University of Skovde. European Commission for funding the INCO/COPERNICUS Projec

Simulating Train Dispatching Logic with High-Level Petri Nets

Railway simulation is commonly used as a tool for planning and analysis of railway traffic in operational, tactical and strategical level. During the simulation, a typical problem is a deadlock, i.e. a specific composition of trains on a simulated section positioned in such a way that they are blocking each other\u27s paths. Deadlock avoidance is very important in the simulation of railways because deadlock can stop the simulation, and significantly affect the simulation results. Simulation of train movements on a single track line requires implantation of additional rules and principles of train spacing and movement as train paths are more often in conflict than on a double track line. A High-level Petri Nets simulation model that detects and manages train path conflicts on a single track railway line is presented. Module for train management is connected to other modules on a hierarchical High-level Petri net. The model was tested on a busy single track mainline between Hrpelje-Kozina and Koper in south-western Slovenia

Petri Nets at Modelling and Control of Discrete-Event Systems with Nondeterminism - Part 2

Discrete-Event Systems (DES) are discrete in nature. Petri Nets (PN) are one of the most widespread tools for DES modelling, analyzing and control. Different kinds of PN can be used for such purposes. Some of them were described in [3], being the first part of this paper. Here, the applicability of Labelled PN (LbPN) and Interpreted PN (IPN) for modelling and control of nondeterministic DES, especially with uncontrollable and/or unobservable transitions in the models, will be pointed out. Moreover, another kinds of nondeterminism in DES (errors, failures) will be modelled, and the possibilities of the error recovery of failed system will be presented

Development of an Expert System Based Experimental Frame for Modeling of Manufacturing Systems

Industrial Engineering and Managemen

Domain-independent exception handling services that increase robustness in open multi-agent systems

Title from cover. "May 2000."Includes bibliographical references (p. 17-23).Mark Klein and Chrysanthos Dellarocas

Improving System Reliability for Cyber-Physical Systems

Cyber-physical systems (CPS) are systems featuring a tight combination of, and coordination between, the system's computational and physical elements. Cyber-physical systems include systems ranging from critical infrastructure such as a power grid and transportation system to health and biomedical devices. System reliability, i.e., the ability of a system to perform its intended function under a given set of environmental and operational conditions for a given period of time, is a fundamental requirement of cyber-physical systems. An unreliable system often leads to disruption of service, financial cost and even loss of human life. An important and prevalent type of cyber-physical system meets the following criteria: processing large amounts of data; employing software as a system component; running online continuously; having operator-in-the-loop because of human judgment and an accountability requirement for safety critical systems. This thesis aims to improve system reliability for this type of cyber-physical system. To improve system reliability for this type of cyber-physical system, I present a system evaluation approach entitled automated online evaluation (AOE), which is a data-centric runtime monitoring and reliability evaluation approach that works in parallel with the cyber-physical system to conduct automated evaluation along the workflow of the system continuously using computational intelligence and self-tuning techniques and provide operator-in-the-loop feedback on reliability improvement. For example, abnormal input and output data at or between the multiple stages of the system can be detected and flagged through data quality analysis. As a result, alerts can be sent to the operator-in-the-loop. The operator can then take actions and make changes to the system based on the alerts in order to achieve minimal system downtime and increased system reliability. One technique used by the approach is data quality analysis using computational intelligence, which applies computational intelligence in evaluating data quality in an automated and efficient way in order to make sure the running system perform reliably as expected. Another technique used by the approach is self-tuning which automatically self-manages and self-configures the evaluation system to ensure that it adapts itself based on the changes in the system and feedback from the operator. To implement the proposed approach, I further present a system architecture called autonomic reliability improvement system (ARIS). This thesis investigates three hypotheses. First, I claim that the automated online evaluation empowered by data quality analysis using computational intelligence can effectively improve system reliability for cyber-physical systems in the domain of interest as indicated above. In order to prove this hypothesis, a prototype system needs to be developed and deployed in various cyber-physical systems while certain reliability metrics are required to measure the system reliability improvement quantitatively. Second, I claim that the self-tuning can effectively self-manage and self-configure the evaluation system based on the changes in the system and feedback from the operator-in-the-loop to improve system reliability. Third, I claim that the approach is efficient. It should not have a large impact on the overall system performance and introduce only minimal extra overhead to the cyberphysical system. Some performance metrics should be used to measure the efficiency and added overhead quantitatively. Additionally, in order to conduct efficient and cost-effective automated online evaluation for data-intensive CPS, which requires large volumes of data and devotes much of its processing time to I/O and data manipulation, this thesis presents COBRA, a cloud-based reliability assurance framework. COBRA provides automated multi-stage runtime reliability evaluation along the CPS workflow using data relocation services, a cloud data store, data quality analysis and process scheduling with self-tuning to achieve scalability, elasticity and efficiency. Finally, in order to provide a generic way to compare and benchmark system reliability for CPS and to extend the approach described above, this thesis presents FARE, a reliability benchmark framework that employs a CPS reliability model, a set of methods and metrics on evaluation environment selection, failure analysis, and reliability estimation. The main contributions of this thesis include validation of the above hypotheses and empirical studies of ARIS automated online evaluation system, COBRA cloud-based reliability assurance framework for data-intensive CPS, and FARE framework for benchmarking reliability of cyber-physical systems. This work has advanced the state of the art in the CPS reliability research, expanded the body of knowledge in this field, and provided some useful studies for further research