Active actuator fault-tolerant control of a wind turbine benchmark model

This paper describes the design of an active fault-tolerant control scheme that is applied to the actuator of a wind turbine benchmark. The methodology is based on adaptive filters obtained via the nonlinear geometric approach, which allows to obtain interesting decoupling property with respect to uncertainty affecting the wind turbine system. The controller accommodation scheme exploits the on-line estimate of the actuator fault signal generated by the adaptive filters. The nonlinearity of the wind turbine model is described by the mapping to the power conversion ratio from tip-speed ratio and blade pitch angles. This mapping represents the aerodynamic uncertainty, and usually is not known in analytical form, but in general represented by approximated two-dimensional maps (i.e. look-up tables). Therefore, this paper suggests a scheme to estimate this power conversion ratio in an analytical form by means of a two-dimensional polynomial, which is subsequently used for designing the active fault-tolerant control scheme. The wind turbine power generating unit of a grid is considered as a benchmark to show the design procedure, including the aspects of the nonlinear disturbance decoupling method, as well as the viability of the proposed approach. Extensive simulations of the benchmark process are practical tools for assessing experimentally the features of the developed actuator fault-tolerant control scheme, in the presence of modelling and measurement errors. Comparisons with different fault-tolerant schemes serve to highlight the advantages and drawbacks of the proposed methodology

Active sensor fault tolerant output feedback tracking control for wind turbine systems via T-S model

This paper presents a new approach to active sensor fault tolerant tracking control (FTTC) for offshore wind turbine (OWT) described via Takagi–Sugeno (T–S) multiple models. The FTTC strategy is designed in such way that aims to maintain nominal wind turbine controller without any change in both fault and fault-free cases. This is achieved by inserting T–S proportional state estimators augmented with proportional and integral feedback (PPI) fault estimators to be capable to estimate different generators and rotor speed sensors fault for compensation purposes. Due to the dependency of the FTTC strategy on the fault estimation the designed observer has the capability to estimate a wide range of time varying fault signals. Moreover, the robustness of the observer against the difference between the anemometer wind speed measurement and the immeasurable effective wind speed signal has been taken into account. The corrected measurements fed to a T–S fuzzy dynamic output feedback controller (TSDOFC) designed to track the desired trajectory. The stability proof with H∞ performance and D-stability constraints is formulated as a Linear Matrix Inequality (LMI) problem. The strategy is illustrated using a non-linear benchmark system model of a wind turbine offered within a competition led by the companies Mathworks and KK-Electronic

Acceleration-based fault-tolerant control design of offshore fixed wind turbines

Wind turbines (WTs) are basically controlled by varying the generator load torque (with the so-called torque control) and the blade pitch angles (with the so-called pitch control) based on measurement of the generator shaft speed. These two controllers unitedly work to satisfy the control objectives, and it is crucial that they are tolerant to possible faults in the WT system. Passive fault-tolerant control comprises the design of robust controllers against disturbances and uncertainties. This enables the controller to counteract the effect of a fault without requiring reconfiguration or fault detection. In this regard, the main contribution of this paper is to propose new control techniques that not only provide fault tolerance capabilities to the WT system but also improve the overall performance of the system in both fault-free and faulty conditions. Coupling nonlinear aero-hydro-servo-elastic simulations of an offshore WT with jacket platform is carried out for several pitch actuator faults. The jacket platform motions and structural loads caused by fault events with the proposed controllers are compared with loads encountered during normal operation and with respect to a well-known baseline controller in the literature. The proposed controllers are based in the super-twisting algorithm by using feedback of the generator shaft speed as well as the fore-aft and side-to-side acceleration signals of the WT tower.Preprin

An active fault tolerant control approach to an offshore wind turbine model

The paper proposes an observer based active fault tolerant control (AFTC) approach to a non-linear large rotor wind turbine benchmark model. A sensor fault hiding and actuator fault compensation strategy is adopted in the design. The adapted observer based AFTC system retains the well-accepted industrial controller as the baseline controller, while an extended state observer (ESO) is designed to provide estimates of system states and fault signals within a linear parameter varying (LPV) descriptor system context using linear matrix inequality (LMI). In the design, pole-placement is used as a time-domain performance specification while H∞ optimization is used to improve the closed-loop system robustness to exogenous disturbances or modelling uncertainty. Simulation results show that the proposed scheme can easily be viewed as an extension of currently used control technology, with the AFTC proving clear “added value” as a fault tolerant system, to enhance the sustainability of the wind turbine in the offshore environment

Adaptive Signal Processing Strategy for a Wind Farm System Fault Accommodation

In order to improve the availability of offshore wind farms, thus avoiding unplanned operation and maintenance costs, which can be high for offshore installations, the accommodation of faults in their earlier occurrence is fundamental. This paper addresses the design of an active fault tolerant control scheme that is applied to a wind park benchmark of nine wind turbines, based on their nonlinear models, as well as the wind and interactions between the wind turbines in the wind farm. Note that, due to the structure of the system and its control strategy, it can be considered as a fault tolerant cooperative control problem of an autonomous plant. The controller accommodation scheme provides the on-line estimate of the fault signals generated by nonlinear filters exploiting the nonlinear geometric approach to obtain estimates decoupled from both model uncertainty and the interactions among the turbines. This paper proposes also a data-driven approach to provide these disturbance terms in analytical forms, which are subsequently used for designing the nonlinear filters for fault estimation. This feature of the work, followed by the simpler solution relying on a data-driven approach, can represent the key point when on-line implementations are considered for a viable application of the proposed scheme

Hysteresis-based design of dynamic reference trajectories to avoid saturation in controlled wind turbines

The main objective of this paper is to design a dynamic reference trajectory based on hysteresis to avoid saturation in controlled wind turbines. Basically, the torque controller and pitch controller set-points are hysteretically manipulated to avoid saturation and drive the system with smooth dynamic changes. Simulation results obtained from a 5MW wind turbine benchmark model show that our proposed strategy has a clear added value with respect to the baseline controller (a well-known and accepted industrial wind turbine controller). Moreover, the proposed strategy has been tested in healthy conditions but also in the presence of a realistic fault where the baseline controller caused saturation to nally conduct to instability.Peer ReviewedPostprint (author's final draft

Fault tolerant control design of floating offshore wind turbines

This work is concerned with active vibration mitigation in wind turbines (WT) but not through the use of specifically tailored devices. Instead, a general control scheme is designed for torque and pitch controllers based on a super-twisting algorithm, which uses additional feedback of the fore-aft and side-to-side acceleration signals at the top of the WT tower to mitigate the vibrational behavior. In general, proposed methods to improve damping through pitch and torque control suffer from increased blade pitch actuator usage. However, in this work the blade pitch angle is smoothed leading to a decrease of the pitch actuator effort, among other benefits evidenced through numerical experiments. The most frequent faults induce vibrations in the corresponding WT subsystems. In fact, vibration monitoring has been recently used for fault diagnosis Thus, by means of vibration mitigation, different faulty conditions can be alleviated leading to a passive fault tolerant control. In this work, coupled non-linear aero-hydro- servo-elastic simulations of a floating offshore wind turbine are carried out for one of the most common pitch actuator faults.Postprint (published version

Wind turbine condition monitoring strategy through multiway PCA and multivariate inference

This article states a condition monitoring strategy for wind turbines using a statistical data-driven modeling approach by means of supervisory control and data acquisition (SCADA) data. Initially, a baseline data-based model is obtained from the healthy wind turbine by means of multiway principal component analysis (MPCA). Then, when the wind turbine is monitorized, new data is acquired and projected into the baseline MPCA model space. The acquired SCADA data are treated as a random process given the random nature of the turbulent wind. The objective is to decide if the multivariate distribution that is obtained from the wind turbine to be analyzed (healthy or not) is related to the baseline one. To achieve this goal, a test for the equality of population means is performed. Finally, the results of the test can determine that the hypothesis is rejected (and the wind turbine is faulty) or that there is no evidence to suggest that the two means are different, so the wind turbine can be considered as healthy. The methodology is evaluated on a wind turbine fault detection benchmark that uses a 5 MW high-fidelity wind turbine model and a set of eight realistic fault scenarios. It is noteworthy that the results, for the presented methodology, show that for a wide range of significance, a in [1%, 13%], the percentage of correct decisions is kept at 100%; thus it is a promising tool for real-time wind turbine condition monitoring.Peer ReviewedPostprint (published version

Fault Diagnosis and Fault Tolerant Control of Wind Turbines: An Overview

Wind turbines are playing an increasingly important role in renewable power generation. Their complex and large-scale structure, however, and operation in remote locations with harsh environmental conditions and highly variable stochastic loads make fault occurrence inevitable. Early detection and location of faults are vital for maintaining a high degree of availability and reducing maintenance costs. Hence, the deployment of algorithms capable of continuously monitoring and diagnosing potential faults and mitigating their effects before they evolve into failures is crucial. Fault diagnosis and fault tolerant control designs have been the subject of intensive research in the past decades. Significant progress has been made and several methods and control algorithms have been proposed in the literature. This paper provides an overview of the most recent fault diagnosis and fault tolerant control techniques for wind turbines. Following a brief discussion of the typical faults, the most commonly used model-based, data-driven and signal-based approaches are discussed. Passive and active fault tolerant control approaches are also highlighted and relevant publications are discussed. Future development tendencies in fault diagnosis and fault tolerant control of wind turbines are also briefly stated. The paper is written in a tutorial manner to provide a comprehensive overview of this research topic

Fault detection and isolation of pitch actuator faults in a floating wind turbine

In this work, the problem of detection and isolation of pitch actuator faults in wind turbines (WTs) is addressed. First, interval observers are used by means of the Luenberger observer to obtain an upper and a lower estimated bounds. The main advantage of this approach is that the new bounds enclose the real output measurement within a bounded interval in a guaranteed way under consideration of the uncertainties (in this case noise in the pitch measurement). Finally, residual signals are obtained and processed to detect and isolate the different faults. The efficiency of the proposed approach is demonstrated through simulation with the 5MW floating offshore (barge) WT benchmark model given by the aero-lastic wind turbine simulator-FAST. This software is designed by the U.S. National Renewable Energy Laboratory and is widely used in research and industry.Peer ReviewedPostprint (published version