Robust Motion Control for Mobile Manipulator Using Resolved Acceleration and Proportional-Integral Active Force Control

A resolved acceleration control (RAC) and proportional-integral active force control (PIAFC) is proposed as an approach for the robust motion control of a mobile manipulator (MM) comprising a differentially driven wheeled mobile platform with a two-link planar arm mounted on top of the platform. The study emphasizes on the integrated kinematic and dynamic control strategy in which the RAC is used to manipulate the kinematic component while the PIAFC is implemented to compensate the dynamic effects including the bounded known/unknown disturbances and uncertainties. The effectivenss and robustness of the proposed scheme are investigated through a rigorous simulation study and later complemented with experimental results obtained through a number of experiments performed on a fully developed working prototype in a laboratory environment. A number of disturbances in the form of vibratory and impact forces are deliberately introduced into the system to evaluate the system performances. The investigation clearly demonstrates the extreme robustness feature of the proposed control scheme compared to other systems considered in the study

Controlling the non-parametric modeling of Double Link Flexible Robotic Manipulator using Hybrid PID tuned by P-Type ILA

Utilization of robotic manipulator with multi-link structure encompasses a great influence in most of the present industries. However, controlling the motion of multi-link manipulator has become a troublesome errand particularly once the flexible structure is employed. As of now, the framework utilizes the complicated arithmetic to resolve desired hub angle with the coupling result and vibration within the framework. Hence, this research aims to develop a dynamic system and controller for double-link flexible robotics manipulator (DLFRM) with the enhancement on hub angle position and vibration concealment. The research utilised neural network because the model estimation supported NARX model structure. In the controllers’ development, this research focuses on self-tuning controller. P-Type iterative learning algorithm (ILA) control theme was enforced to adapt the controller parameters to fulfill the required performances once there is changes to the system. The hybrid of proportional-integral-derivate (PID) controller was developed for hub motion and end-point vibration suppression of every link respectively. The controllers were tested in MATLAB/Simulink simulation setting. The performance of the controller was compared with the fixed hybrid PID-PID controller in term of input tracking and vibration concealment. The results indicated that the proposed controller was effective to maneuver the double-link flexible robotic manipulator to the specified position with reduction of the vibration at the tip of the DLFRM structure

구조로봇을 위한 강건한 계층적 동작 계획 및 제어

학위논문(박사) -- 서울대학교대학원 : 공과대학 기계항공공학부, 2021.8. 박종우.Over the last several years, robotics has experienced a striking development, and a new generation of robots has emerged that shows great promise in being able to accomplish complex tasks associated with human behavior. Nowadays the objectives of the robots are no longer restricted to the automaton in the industrial process but are changing into explorers for hazardous, harsh, uncooperative, and extreme environments. As these robots usually operate in dynamic and unstructured environments, they should be robust, adaptive, and reactive under various changing operation conditions. We propose online hierarchical optimization-based planning and control methodologies for a rescue robot to execute a given mission in such a highly unstructured environment. A large number of degrees of freedom is provided to robots in order to achieve diverse kinematic and dynamic tasks. However, accomplishing such multiple objectives renders on-line reactive motion planning and control problems more difficult to solve due to the incompatible tasks. To address this problem, we exploit a hierarchical structure to precisely resolve conflicts by creating a priority in which every task is achieved as much as possible according to the levels. In particular, we concentrate on the reasoning about the task regularization to ensure the convergence and robustness of a solution in the face of singularity. As robotic systems with real-time motion planners or controllers often execute unrehearsed missions, a desired task cannot always be driven to a singularity free configuration. We develop a generic solver for regularized hierarchical quadratic programming without resorting to any off-the-shelf QP solver to take advantage of the null-space projections for computational efficiency. Therefore, the underlying principles are thoroughly investigated. The robust optimal solution is obtained under both equality and inequality tasks or constraints while addressing all problems resulting from the regularization. Especially as a singular value decomposition centric approach is leveraged, all hierarchical solutions and Lagrange multipliers for properly handling the inequality constraints are analytically acquired in a recursive procedure. The proposed algorithm works fast enough to be used as a practical means of real-time control system, so that it can be used for online motion planning, motion control, and interaction force control in a single hierarchical optimization. Core system design concepts of the rescue robot are presented. The goals of the robot are to safely extract a patient and to dispose a dangerous object instead of humans. The upper body is designed humanoid in form with replaceable modularized dual arms. The lower body is featured with a hybrid tracked and legged mobile platform to simultaneously acquire versatile manipulability and all-terrain mobility. Thus, the robot can successfully execute a driving task, dangerous object manipulation, and casualty extraction missions by changing the pose and modularized equipments in an optimized manner. Throughout the dissertation, all proposed methods are validated through extensive numerical simulations and experimental tests. We highlight precisely how the rescue robot can execute a casualty extraction and a dangerous object disposal mission both in indoor and outdoor environments that none of the existing robots has performed.최근에 등장한 새로운 세대의 로봇은 기존에는 인간만이 할 수 있었던 복잡한 일을 로봇 또한 수행할 수 있음을 보여주었다. 특히 DARPA Robotics Challenge를 통해 이러한 사실을 잘 확인할 수 있으며, 이 로봇들은 공장과 같은 정형화된 환경에서 자동화된 일을 반복적으로 수행하던 임무에서 더 나아가 극한의 환경에서 인간을 대신하여 위험한 임무를 수행할 수 있는 방향으로 발전하고 있다. 그래서 사람들은 재난환경에서 안전하고 시의 적절하게 대응할 수 있는 여러 가지 대안 중에서 실현 가능성이 높은 대처 방안으로 로봇을 생각하게 되었다. 하지만 이러한 로봇은 동적으로 변화하는 비정형 환경에서 임무를 수행할 수 있어야 하기 때문에 불확실성에 대해 강건해야하고, 다양한 환경 조건에서 능동적으로 반응을 할 수 있어야 한다. 본 학위논문에서는 로봇이 비정형 환경에서 강건하면서도 적응적으로 동작할 수 있는 실시간 최적화 기반의 동작 계획 및 제어 방법과 구조 로봇의 설계 개념을 제안하고자 한다. 인간은 많은 자유도를 가지고 있으며, 하나의 전신 동작을 생성할 때 다양한 기구학 혹은 동역학적 특성을 가지는 세부 동작 혹은 작업을 정의하고, 이를 효과적으로 종합할 수 있다. 그리고 학습을 통해 각 동작 요소들을 최적화할 뿐만 아니라 상황 에 따라 각 동작 요소에 우선순위를 부여하여 이를 효과적으로 결합하거나 분리하여 실시간으로 최적의 동작을 생성하고 제어한다. 즉, 상황에 따라 중요한 동작요소를 우선적으로 수행하고 우선순위가 낮은 동작요소는 부분 혹은 전체적으로 포기하기도 하면서 매우 유연하게 전체 동작을 생성하고 최적화 한다. 인간과 같이 다자유도를 보유한 로봇 또한 기구학과 동역학적 특성을 가지는 다양한 세부 동작 혹은 작업을 작업공간(task space) 혹은 관절공간(configuration space)에서 정의할 수 있으며, 우선순위에 따라 이를 효과적으로 결합하여 전체 동작을 생 성하고 제어할 수 있다. 서로 양립하기 어려운 로봇의 동작 문제를 해결하기 위해 동작들 사이에 우선순위를 부여하여 계층을 생성하고, 이에 따라 로봇의 전신 동작을 구현하는 방법은 오랫동안 연구가 진행되어 왔다. 이러한 계층적 최적화를 이용하면 우선순위가 높은 동작부터 순차적으로 실행하지만, 우선순위가 낮은 동작요소들도 가능한 만족시키는 최적의 해를 찾을 수 있다. 하지만 관절의 구동 범위와 같은 부등식의 조건이 포함된 계층적 최적화 문제에서 특이점에 대한 강건성까지 확보할 수 있는 방법에 대해서는 아직까지 많은 부분이 밝 혀진 바가 없다. 따라서 본 학위논문에서는 등식과 부등식으로 표현되는 구속조건 혹은 동작요소를 계층적 최적화에 동시에 포함시키고, 특이점이 존재하더라도 강건성과 수렴성을 보장하는 관절공간에서의 최적해를 확보하는데 집중한다. 왜나하면 비정형 임무를 수행하는 로봇은 사전에 계획된 동작을 수행하는 것이 아닌 변화하는 환경조건에 따라 실시간으로 동작을 계획하고 제어해야 하기 때문에 특이점이 없는 자세로 로봇을 항상 제어하기가 어렵다. 그리고 이렇게 특이점을 회피하는 방향으로 로봇을 제어하는 것은 로봇의 운용성을 심각하게 저해시킬 수 있다. 특이점 근방에서의 해의 강건성이 보장되지 않으면 로봇 관절에 과도한 속도 혹은 토크가 발생하여 로봇의 임무 수행이 불가능하거나 환경과 로봇의 손상을 초래할 수 있으며, 나아가 로봇과 함께 임무를 수행하는 사람에게 상해를 가할 수도 있다. 특이점에 대한 강건성을 확보하기 위해 우선순위 기반의 계층적 최적화와 정규화 (regularization)를 통합하여 정규화된 계층적 최적화 (RHQP: Regularized Hierarchical Quadratic Program) 문제를 다룬다. 부등식이 포함된 계층적 최적화에 정규화를 동시에 고려함으로써 야기되는 많은 문제점들을 해결하고 해의 최적성과 강건성을 확보할 수 있는 방법을 제안한다. 특히 외부의 최적화 프로그램을 사용하지 않고 수치적 최적화 (numerical optimization) 이론과 우선순위에 기반을 두는 여유자유도 로봇의 해석 기법을 이용하여 계산의 효율성을 극대화할 수 있는 이차 프로그램(quadratic programming)을 제안한다. 또한 이와 동시에 정규화된 계층적 최적화 문제의 이론적 구조를 철저하게 분석한다. 특히 특이값 분해 (singular value decomposition)를 통해 최적해와 부등식 조건을 처리하는데 필요한 라그랑지 승수를 재귀적인 방법으로 해석적 형태로 구함으로써 계산의 효율성을 증대시키고 동시에 부등식의 조건을 오류 없이 정확하게 처리할 수 있도록 하였다. 그리고 정규화된 계층적 최적화를 힘제어까지 확장하여 환경과 로봇의 안전한 상호작용을 보장하여 로봇이 적절한 힘으로 환경과 접촉할 수 있도록 하였다. 불확실성이 존재하는 비정형 환경에서 비정형 임무를 수행할 수 있는 구조로봇의 핵심 설계 개념을 제시한다. 비정형 환경에서의 조작 성능과 이동 성능을 동시에 확보할 수 있는 형상으로 로봇을 설계하여 구조 로봇으로 하여금 최종 목적으로 설정된 인간을 대신하여 부상자를 구조하고 위험물을 처리하는 임무를 효과적으로 수행할 수 있도록 한다. 구조 로봇에 필요한 매니퓰레이터는 부상자 구조 임무와 위험물 처리 임무에 따라 교체 가능한 모듈형으로 설계하여 각각의 임무에 따라 최적화된 매니퓰 레이터를 장착하여 임무를 수행할 수 있다. 하체는 트랙과 관절이 결합된 하이브리드 형태를 취하고 있으며, 주행 임무와 조작임무에 따라 형상을 변경할 수 있다. 형상 변경과 모듈화된 매니퓰레이터를 통해서조작 성능과 험한 지형에서 이동할 수 있는 주행 성능을 동시에 확보하였다. 최종적으로 구조로봇의 설계와 실시간 계층적 제어를 이용하여 비정형 실내외 환경에서 구조로봇이 주행임무, 위험물 조작임무, 부상자 구조 임무를 성공적으로 수 행할 수 있음을 해석과 실험을 통하여 입증함으로써 본 학위논문에서 제안한 설계와 정규화된 계층적 최적화 기반의 제어 전략의 유용성을 검증하였다.1 Introduction 1 1.1 Motivations 1 1.2 Related Works and Research Problems for Hierarchical Control 3 1.2.1 Classical Approaches 3 1.2.2 State-of-the-Art Strategies 4 1.2.3 Research Problems 7 1.3 Robust Rescue Robots 9 1.4 Research Goals 12 1.5 Contributions of ThisThesis 13 1.5.1 Robust Hierarchical Task-Priority Control 13 1.5.2 Design Concepts of Robust Rescue Robot 16 1.5.3 Hierarchical Motion and ForceControl 17 1.6 Dissertation Preview 18 2 Preliminaries for Task-Priority Control Framework 21 2.1 Introduction 21 2.2 Task-Priority Inverse Kinematics 23 2.3 Recursive Formulation of Null Space Projector 28 2.4 Conclusion 31 3 Robust Hierarchical Task-Priority Control 33 3.1 Introduction 33 3.1.1 Motivations 35 3.1.2 Objectives 36 3.2 Task Function Approach 37 3.3 Regularized Hierarchical Optimization with Equality Tasks 41 3.3.1 Regularized Hierarchical Optimization 41 3.3.2 Optimal Solution 45 3.3.3 Task Error and Hierarchical Matrix Decomposition 49 3.3.4 Illustrative Examples for Regularized Hierarchical Optimization 56 3.4 Regularized Hierarchical Optimization with Inequality Constraints 60 3.4.1 Lagrange Multipliers 61 3.4.2 Modified Active Set Method 66 3.4.3 Illustrative Examples of Modified Active Set Method 70 3.4.4 Examples for Hierarchical Optimization with Inequality Constraint 72 3.5 DLS-HQP Algorithm 79 3.6 Concluding Remarks 80 4 Rescue Robot Design and Experimental Results 83 4.1 Introduction 83 4.2 Rescue Robot Design 85 4.2.1 System Design 86 4.2.2 Variable Configuration Mobile Platform 92 4.2.3 Dual Arm Manipulators 95 4.2.4 Software Architecture 97 4.3 Performance Verification for Hierarchical Motion Control 99 4.3.1 Real-Time Motion Generation 99 4.3.2 Task Specifications 103 4.3.3 Singularity Robust Task Priority 106 4.3.4 Inequality Constraint Handling and Computation Time 111 4.4 Singularity Robustness and Inequality Handling for Rescue Mission 117 4.5 Field Tests 122 4.6 Concluding Remarks 126 5 Hierarchical Motion and Force Control 129 5.1 Introduction 129 5.2 Operational Space Control 132 5.3 Acceleration-Based Hierarchical Motion Control 134 5.4 Force Control 137 5.4.1 Force Control with Inner Position Loop 141 5.4.2 Force Control with Inner Velocity Loop 144 5.5 Motion and Force Control 145 5.6 Numerical Results for Acceleration-Based Motion and Force Control 148 5.6.1 Task Specifications 150 5.6.2 Force Control Performance 151 5.6.3 Singularity Robustness and Inequality Constraint Handling 155 5.7 Velocity Resolved Motion and Force Control 160 5.7.1 Velocity-Based Motion and Force Control 161 5.7.2 Experimental Results 163 5.8 Concluding Remarks 167 6 Conclusion 169 6.1 Summary 169 6.2 Concluding Remarks 173 A Appendix 175 A.1 Introduction to PID Control 175 A.2 Inverse Optimal Control 176 A.3 Experimental Results and Conclusion 181 Bibliography 183 Abstract 207박

Feedforward model with cascading proportional derivative active force control for an articulated arm mobile manipulator

This thesis presents an approach for controlling a mobile manipulator (MM) using a two degree of freedom (DOF) controller which essentially comprises a cascading proportional-derivative (CPD) control and feedforward active force control (FAFC). MM possesses both features of mobile platform and industrial arm manipulator. This has greatly improved the performance of MM with increased workspace capacity and better operation dexterity. The added mobility advantage to a MM, however, has increased the complexity of the MM dynamic system. A robust controller that can deal with the added complexity of the MM dynamic system was therefore needed. The AFC which can be considered as one of the novelties in the research creates a torque feedback within the dynamic system to allow for the compensation of sudden disturbances in the dynamic system. AFC also allows faster computational performance by using a fixed value of the estimated inertia matrix (IN) of the system. A feedforward of the dynamic system was also implemented to complement the IN for a better trajectory tracking performance. A localisation technique using Kalman filter (KF) was also incorporated into the CPD-FAFC scheme to solve some MM navigation problems. A simulation and experimental studies were performed to validate the effectiveness of the MM controller. Simulation was performed using a co-simulation technique which combined the simultaneous execution of the MSC Adams and MATLAB/Simulink software. The experimental study was carried out using a custom built MM experimental rig (MMer) which was developed based on the mechatronic approach. A comparative studies between the proposed CPD-FAFC with other type of controllers was also performed to further strengthen the outcome of the system. The experimental results affirmed the effectiveness of the proposed AFC-based controller and were in good agreement with the simulation counterpart, thereby verifying and validating the proposed research concepts and models

Evaluation of automated decisionmaking methodologies and development of an integrated robotic system simulation

A generic computer simulation for manipulator systems (ROBSIM) was implemented and the specific technologies necessary to increase the role of automation in various missions were developed. The specific items developed are: (1) capability for definition of a manipulator system consisting of multiple arms, load objects, and an environment; (2) capability for kinematic analysis, requirements analysis, and response simulation of manipulator motion; (3) postprocessing options such as graphic replay of simulated motion and manipulator parameter plotting; (4) investigation and simulation of various control methods including manual force/torque and active compliances control; (5) evaluation and implementation of three obstacle avoidance methods; (6) video simulation and edge detection; and (7) software simulation validation

Advanced Strategies for Robot Manipulators

Amongst the robotic systems, robot manipulators have proven themselves to be of increasing importance and are widely adopted to substitute for human in repetitive and/or hazardous tasks. Modern manipulators are designed complicatedly and need to do more precise, crucial and critical tasks. So, the simple traditional control methods cannot be efficient, and advanced control strategies with considering special constraints are needed to establish. In spite of the fact that groundbreaking researches have been carried out in this realm until now, there are still many novel aspects which have to be explored

Modeling and Control of Flexible Link Manipulators

Autonomous maritime navigation and offshore operations have gained wide attention with the aim of reducing operational costs and increasing reliability and safety. Offshore operations, such as wind farm inspection, sea farm cleaning, and ship mooring, could be carried out autonomously or semi-autonomously by mounting one or more long-reach robots on the ship/vessel. In addition to offshore applications, long-reach manipulators can be used in many other engineering applications such as construction automation, aerospace industry, and space research. Some applications require the design of long and slender mechanical structures, which possess some degrees of flexibility and deflections because of the material used and the length of the links. The link elasticity causes deflection leading to problems in precise position control of the end-effector. So, it is necessary to compensate for the deflection of the long-reach arm to fully utilize the long-reach lightweight flexible manipulators. This thesis aims at presenting a unified understanding of modeling, control, and application of long-reach flexible manipulators. State-of-the-art dynamic modeling techniques and control schemes of the flexible link manipulators (FLMs) are discussed along with their merits, limitations, and challenges. The kinematics and dynamics of a planar multi-link flexible manipulator are presented. The effects of robot configuration and payload on the mode shapes and eigenfrequencies of the flexible links are discussed. A method to estimate and compensate for the static deflection of the multi-link flexible manipulators under gravity is proposed and experimentally validated. The redundant degree of freedom of the planar multi-link flexible manipulator is exploited to minimize vibrations. The application of a long-reach arm in autonomous mooring operation based on sensor fusion using camera and light detection and ranging (LiDAR) data is proposed.publishedVersio

Performance of modified jatropha oil in combination with hexagonal boron nitride particles as a bio-based lubricant for green machining

This study evaluates the machining performance of newly developed modified jatropha oils (MJO1, MJO3 and MJO5), both with and without hexagonal boron nitride (hBN) particles (ranging between 0.05 and 0.5 wt%) during turning of AISI 1045 using minimum quantity lubrication (MQL). The experimental results indicated that, viscosity improved with the increase in MJOs molar ratio and hBN concentration. Excellent tribological behaviours is found to correlated with a better machining performance were achieved by MJO5a with 0.05 wt%. The MJO5a sample showed the lowest values of cutting force, cutting temperature and surface roughness, with a prolonged tool life and less tool wear, qualifying itself to be a potential alternative to the synthetic ester, with regard to the environmental concern

Modelling and intelligent control of double-link flexible robotic manipulator

The use of robotic manipulator with multi-link structure has a great influence in most of the current industries. However, controlling the motion of multi-link manipulator has become a challenging task especially when the flexible structure is used. Currently, the system utilizes the complex mathematics to solve desired hub angle with the coupling effect and vibration in the system. Thus, this research aims to develop a dynamic system and controller for double-link flexible robotics manipulator (DLFRM) with the improvement on hub angle position and vibration suppression. A laboratory sized DLFRM moving in horizontal direction is developed and fabricated to represent the actual dynamics of the system. The research utilized neural network as the model estimation. Results indicated that the identification of the DLFRM system using multi-layer perceptron (MLP) outperformed the Elman neural network (ENN). In the controllers’ development, this research focuses on two main parts namely fixed controller and adaptive controller. In fixed controller, the metaheuristic algorithms known as Particle Swarm Optimization (PSO) and Artificial Bees Colony (ABC) were utilized to find optimum value of PID controller parameter to track the desired hub angle and supress the vibration based on the identified models obtained earlier. For the adaptive controller, self-tuning using iterative learning algorithm (ILA) was implemented to adapt the controller parameters to meet the desired performances when there were changes to the system. It was observed that self-tuning using ILA can track the desired hub angle and supress the vibration even when payload was added to the end effector of the system. In contrast, the fixed controller degraded when added payload exceeds 20 g. The performance of these control schemes was analysed separately via real-time PC-based control. The behaviour of the system response was observed in terms of trajectory tracking and vibration suppression. As a conclusion, it was found that the percentage of improvement achieved experimentally by the self-tuning controller over the fixed controller (PID-PSO) for settling time are 3.3 % and 3.28 % of each link respectively. The steady state errors of links 1 and 2 are improved by 91.9 % and 66.7 % respectively. Meanwhile, the vibration suppression for links 1 and 2 are improved by 76.7 % and 67.8 % respectively

Controlling the non-parametric modeling of double link flexible robotic manipulator using hybrid PID tuned by P-type ILA

Utilization of robotic manipulator with multi-link structure encompasses a great influence in most of the present industries. However, controlling the motion of multi-link manipulator has become a troublesome errand particularly once the flexible structure is employed. As of now, the framework utilizes the complicated arithmetic to resolve desired hub angle with the coupling result and vibration within the framework. Hence, this research aims to develop a dynamic system and controller for double-link flexible robotics manipulator (DLFRM) with the enhancement on hub angle position and vibration concealment. The research utilised neural network because the model estimation supported NARX model structure. In the controllers’ development, this research focuses on self-tuning controller. P-Type iterative learning algorithm (ILA) control theme was enforced to adapt the controller parameters to fulfill the required performances once there is changes to the system. The hybrid of proportional-integral-derivate (PID) controller was developed for hub motion and end-point vibration suppression of every link respectively. The controllers were tested in MATLAB/Simulink simulation setting. The performance of the controller was compared with the fixed hybrid PID-PID controller in term of input tracking and vibration concealment. The results indicated that the proposed controller was effective to maneuver the double-link flexible robotic manipulator to the specified position with reduction of the vibration at the tip of the DLFRM structure