253 research outputs found

    Modeling and Control of a New Robotic Deburring System

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    Robotic Machining from Programming to Process Control

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    Control of the interaction of a gantry robot end effector with the environment by the adaptive behaviour of its joint drive actuators

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    The thesis examines a way in which the performance of the robot electric actuators can be precisely and accurately force controlled where there is a need for maintaining a stable specified contact force with an external environment. It describes the advantages of the proposed research, which eliminates the need for any external sensors and solely depends on the precise torque control of electric motors. The aim of the research is thus the development of a software based control system and then a proposal for possible inclusion of this control philosophy in existing range of automated manufacturing techniques.The primary aim of the research is to introduce force controlled behaviour in the electric actuators when the robot interacts with the environment, by measuring and controlling the contact forces between them. A software control system is developed and implemented on a robot gantry manipulator to follow two dimensional contours without the explicit geometrical knowledge of those contours. The torque signatures from the electric actuators are monitored and maintained within a desired force band. The secondary aim is the optimal design of the software controller structure. Experiments are performed and the mathematical model is validated against conventional Proportional Integral Derivative (PID) control. Fuzzy control is introduced in the software architecture to incorporate a sophisticated control. Investigation is carried out with the combination of PID and Fuzzy logic which depend on the geometrical complexity of the external environment to achieve the expected results

    Shape Recovery from Robot Contour Tracking with Force Feedback

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    In this paper we describe a process for shape recovery from robot contour-tracking operations with force feedback. Shape recovery is an important task for self-teaching robots and for exploratory operations in unknown environments. An algorithm which directs a position controlled robot around an unknown planar contour using the steady state contact force information is described in this paper. The shape recovery from the planar contouring is not a trivial problem. It is experimentally found that there is significant distortion of the original contour if direct kinematics is used to recover the object’s shape, as we are unable to recover the exact position of the robot tool due to the errors present in the kinematic model of the arm and the non-linearities of the drive train. Drive train errors can consist of the joint compliance, gear backlash and gear eccentricity. A mathematical model of the errors generated by the drive train has been previously addressed. In this paper a compensation process is explored for purposes of planar shape recovery. It is found through experimentation that the joint compliance is most conveniently compensated for in practice. Improvements in the shapes recovered from robot contouring are seen with our compensations. Experimental details and difficulties are also discussed

    Positioniforce Control of Manipulators Used for Deburring and Grinding

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    Robot Manipulators

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    Robot manipulators are developing more in the direction of industrial robots than of human workers. Recently, the applications of robot manipulators are spreading their focus, for example Da Vinci as a medical robot, ASIMO as a humanoid robot and so on. There are many research topics within the field of robot manipulators, e.g. motion planning, cooperation with a human, and fusion with external sensors like vision, haptic and force, etc. Moreover, these include both technical problems in the industry and theoretical problems in the academic fields. This book is a collection of papers presenting the latest research issues from around the world
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