Effect of Surface Texturing on Friction and Film Thickness under Starved Lubrication Conditions

Tato disertační práce se zabývá vlivem mělkých mikro-textur na tření a tloušťku filmu v mazaných nekonformních kontaktech za extrémních podmínek a za podmínek hladovění kontaktu. Měření byla realizována na tribometru v konfiguraci ball-on-disk. Kontakt byl pozorován pomocí vysokorychlostní kamery. Pro stanovení součinitele tření byl využit snímač krouticího momentu. V této studii byly popsány dva typy mikrotextur – mikrovtisky a příčné mikrodrážky. Výsledky naznačují, že za podmínek hladovění vedou mikrovtisky ke snížení tření a to díky nárůstu tloušťky mazacího filmu. Mechanismus doplňování mikrovtisků čerstvým mazivem je pravděpodobně způsoben kapilárními jevy ve vstupní oblasti. Třecí plochy s příčnými mikrodrážkami, jejichž délka byla menší než průměr Hertzova kontaktu, potom obecně vykazovaly lepší tribologické parametry ve srovnání s hladkými povrchy. Příčné mikrodrážky vedly k výraznému nárůstu tloušťky mazacího filmu za podmínek hladovění i za extrémních provozních podmínek (protisměrný pohyb). Numerické simulace přechodových jevů příčných mikrodrážek ukázaly dobrou shodu s experimentálními výsledky.This PhD thesis focuses on studying the effects of shallow micro-textures on friction and film thickness of lubricated non-conformal contacts under extreme and starved conditions. Measurements were carried out using a ball-on-disc tribometer equipped with high speed camera and torque sensor. Two types of micro-textures have been assessed in this study, micro-dents and transverse micro-grooves. The results reveal that micro-dents are helpful in reducing friction under starved conditions due to the film thickness enhancement. The mechanism of filling the depleted micro-dents with fresh lubricant is probably attributed to the capillary effect in the inlet zone under starvation. On the other hand, the rubbing surfaces with transverse shallow micro-grooves with a length less than the diameter of the Hertzian contact have an improved tribological performance in comparison with smooth surfaces. Indeed, transverse shallow micro-grooves showed a significant enhancement of film thickness under starvation and under extreme operating condition (reverse motion). The numerical simulation of the transient behavior of transverse limited micro-grooves showed accepted agreement with experimental results.

Contact mechanics in fretting fatigue

This paper studies the contact mechanics in a line contact during fretting fatigue conditions. In literature one can find numerical and analytical solutions of normal and tangential stresses for a variety of loading cases. However, a unified solution valid for all loading cases during fretting fatigue conditions is not available. We present in this paper a strategy to combine existing contact mechanics theories into a unified calculation procedure. Therefore, the relevant contact mechanics theories for an idealized cylinder-on-flat contact are selected and bundled. Two clear flowcharts group the existing theories, which results in a unified strategy that can easily be implemented in a programming language. A Matlab script was programmed and calculates the normal and tangential stress distribution based on the applied forces, the geometry of the contact, the coefficient of friction and the material properties. The present theory can be used to automate the calculation of the stress distributions, or as validation of new numerical techniques. The script is modular and can be extended to calculate the lifetime of a component, by adding lifetime criteria

Geometric Modeling of Cellular Materials for Additive Manufacturing in Biomedical Field: A Review

Advances in additive manufacturing technologies facilitate the fabrication of cellular materials that have tailored functional characteristics. The application of solid freeform fabrication techniques is especially exploited in designing scaffolds for tissue engineering. In this review, firstly, a classification of cellular materials from a geometric point of view is proposed; then, the main approaches on geometric modeling of cellular materials are discussed. Finally, an investigation on porous scaffolds fabricated by additive manufacturing technologies is pointed out. Perspectives in geometric modeling of scaffolds for tissue engineering are also proposed

Analytical study of electrostatic ion beam traps

The use of electrostatic ion beam traps require to set many potentials on the electrodes (ten in our case), making the tuning much more difficult than with quadrupole traps. In order to obtain the best trapping conditions, an analytical formula giving the electrostatic potential inside the trap is required. In this paper, we present a general method to calculate the analytical expression of the electrostatic potential in any axisymmetric set of electrodes. We use conformal mapping to simplify the geometry of the boundary. The calculation is then performed in a space of simple geometry. We show that this method, providing excellent accuracy, allows to obtain the potential on the axis as an analytic function of the potentials applied to the electrodes, thus leading to fast, accurate and efficient calculations. We conclude by presenting stability maps depending on the potentials that enabled us to find the good trapping conditions for oxygen 4+ at much higher energies than what has been achieved until now.Comment: 9 page

Prediction of vortex shedding from circular and noncircular bodies in subsonic flow

An engineering prediction method and associated computer code VTXCLD are presented which predict nose vortex shedding from circular and noncircular bodies in subsonic flow at angles of attack and roll. The axisymmetric body is represented by point sources and doublets, and noncircular cross sections are transformed to a circle by either analytical or numerical conformal transformations. The leeward vortices are modeled by discrete vortices in crossflow planes along the body; thus, the three-dimensional steady flow problem is reduced to a two-dimensional, unsteady, separated flow problem for solution. Comparison of measured and predicted surface pressure distributions, flowfield surveys, and aerodynamic characteristics are presented for bodies with circular and noncircular cross sectional shapes